Possible starter malfunctions, their causes and remedies

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Cause of malfunctionRemedy
Starter does not turn on
Battery faultyCheck battery
Oxidation of battery terminals and wire endsStrip, fasten and lubricate with petroleum jelly wire lugs and terminals
Violation of contacts in the connections, breakage of wires in the power supply and starter control circuitsCheck, clean, tighten or replace the contact connections in the power supply and starter control circuits
Switch malfunction (castle) ignitionReplace switch contact (castle) ignition
Faulty traction relayReplace traction relay
Faulty starterRepair starter
The traction relay turns on, but the starter armature does not rotate or rotates too slowly
The battery is heavily dischargedCharge or replace the battery
Oxidation of battery terminals and wire endsStrip, fasten and lubricate with petroleum jelly wire lugs and terminals
Weak tightening of the nuts for fastening the wire lugs on the terminals of the traction relayTighten nuts
Faulty starterRepair starter
Traction relay turns on and off immediately (repetitive knocking)
The battery is heavily dischargedCharge or replace the battery
Increased resistance in the starter power supply circuitStrip and secure wire ends. Replace defective wires
Faulty switch (lock) ignitionReplace switch contact (castle) ignition
Faulty traction relayReplace traction relay
Starter engages but crankshaft does not turn
Faulty starterRepair starter
Starter engages but gear does not engage
Nicks on the teeth of the drive gear or flywheel crownRepair nicks or replace flywheel or starter motor
Starter does not turn off after engine start
Key stuck in switch (castle) ignition in position «starter*Repair or replace the mechanical part of the switch (castle) ignition
Switch contact closure (castle) ignitionReplace switch contact (castle) ignition
Faulty starterRepair starter
Increased noise level when rotating the starter armature
Loose starter mountTighten the starter mounting bolts
Damaged starter drive gear teeth or engine flywheel ring gearReplace or repair starter, replace engine flywheel
Faulty starterRepair starter







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