Cause of malfunction | Remedy |
Starter does not turn on | |
Battery faulty | Check battery |
Oxidation of battery terminals and wire ends | Strip, fasten and lubricate with petroleum jelly wire lugs and terminals |
Violation of contacts in the connections, breakage of wires in the power supply and starter control circuits | Check, clean, tighten or replace the contact connections in the power supply and starter control circuits |
Switch malfunction (castle) ignition | Replace switch contact (castle) ignition |
Faulty traction relay | Replace traction relay |
Faulty starter | Repair starter |
The traction relay turns on, but the starter armature does not rotate or rotates too slowly | |
The battery is heavily discharged | Charge or replace the battery |
Oxidation of battery terminals and wire ends | Strip, fasten and lubricate with petroleum jelly wire lugs and terminals |
Weak tightening of the nuts for fastening the wire lugs on the terminals of the traction relay | Tighten nuts |
Faulty starter | Repair starter |
Traction relay turns on and off immediately (repetitive knocking) | |
The battery is heavily discharged | Charge or replace the battery |
Increased resistance in the starter power supply circuit | Strip and secure wire ends. Replace defective wires |
Faulty switch (lock) ignition | Replace switch contact (castle) ignition |
Faulty traction relay | Replace traction relay |
Starter engages but crankshaft does not turn | |
Faulty starter | Repair starter |
Starter engages but gear does not engage | |
Nicks on the teeth of the drive gear or flywheel crown | Repair nicks or replace flywheel or starter motor |
Starter does not turn off after engine start | |
Key stuck in switch (castle) ignition in position «starter* | Repair or replace the mechanical part of the switch (castle) ignition |
Switch contact closure (castle) ignition | Replace switch contact (castle) ignition |
Faulty starter | Repair starter |
Increased noise level when rotating the starter armature | |
Loose starter mount | Tighten the starter mounting bolts |
Damaged starter drive gear teeth or engine flywheel ring gear | Replace or repair starter, replace engine flywheel |
Faulty starter | Repair starter |
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