Possible malfunctions of the brake system, their causes and methods of elimination (Focus 2)

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Cause of malfunctionMethod of elimination
Increased brake pedal travel
Brake fluid leak from the brake cylindersReplace failed brake cylinders, wash and dry pads, discs and drums
Air in the brake systemRemove air by bleeding the system
The rubber seals in the brake master cylinder are damagedReplace the cylinder assembly
The rubber hoses of the brake hydraulic drive are damagedReplace the hoses and bleed the system
Increased runout (more than 0.05 mm) of the brake discGrind or replace the disc if the thickness of the front brake discs is less than 23.0 mm, and the rear (if any) is less than 9.0 mm
Insufficient braking efficiency
Oiling of brake pad liningsWash and dry the pads
Seizure of pistons in working cylindersEliminate the causes of jamming, replace damaged parts
Complete wear of brake pad liningsReplace the brake pads
Overheating of brake mechanismsStop immediately and allow the brakes to cool down
Use of low quality padsUse original pads or projections from companies specializing in the production of brake system parts
A leak in one of the circuits (accompanied by a failure of the brake pedal)Replace damaged parts, bleed the system
Incorrect brake pedal position (distance from pedal pad to floor is less than normal)Check the condition of all parts and units of the brake hydraulic drive and replace faulty ones
Malfunction of the anti-lock braking systemContact the service to check the anti-lock brake system
Incomplete release of braking of all wheels
There is no free travel of the brake pedalCheck the condition of all parts and units of the brake hydraulic drive and replace faulty ones
Swelling of the rubber seals of the master cylinder due to gasoline, mineral oils, etc. getting into the liquid.Flush and bleed the entire hydraulic system, replace rubber parts
Seizure of master cylinder pistonsCheck and replace master cylinder if necessary
Braking one wheel with the pedal released
Fracture or weakening of the rear drum brake shoe tension springReplace the spring
Piston seizing in the working cylinder due to contamination or corrosion of the housingReplace the slave cylinder and bleed the brake hydraulic system
Swelling of the sealing rings of the working cylinder due to foreign impurities entering the fluidReplace the slave cylinder and bleed the brake hydraulic system
Violation of the position of the caliper relative to the brake disc when loosening the mounting boltsTighten the mounting bolts, replace damaged parts if necessary
Incorrect adjustment of the parking brake system Malfunction of the anti-lock braking systemAdjust the parking brake system. Contact the service center to check the anti-lock brake system
Skidding or pulling the car to the side when braking
Jamming of the working cylinder pistonCheck and eliminate piston jamming in cylinder 8
A blockage in any tube due to a dent or clogReplace or clean the tube
Contamination or oiling of discs, drums and brake shoe liningsClean the brake components
Wheel alignment angles are incorrectAdjust the wheel alignment angles
Different tire pressuresSet the required tire pressure
One of the brake system circuits is not working (accompanied by a decrease in braking efficiency)Replace damaged parts and bleed the system. If this does not produce the desired result on a vehicle equipped with ABS, contact a service center to have the anti-lock system checked
Increased brake pedal effort when braking
The vacuum booster is faultyReplace the amplifier
The hose connecting the vacuum booster and the engine intake pipe is damaged or looseReplace the hose
Swelling of rubber cylinder seals due to gasoline, mineral oils, etc. getting into the liquid.Replace cylinders, flush and bleed the system
Squeaking or vibration in brakes
Oiling the friction liningsClean the pads with a wire brush using warm water and detergent. Eliminate the causes of liquid or grease getting on the brake pads
Wear of linings or foreign inclusions in themReplace the pads
Excessive runout or uneven wear (felt by vibration in the brake pedal) of the brake discGrind or replace the disc if the thickness of the front brake discs is less than 23.0 mm, and the rear (if not available) is less than 9.0 mm


(This publication was borrowed from the website: «FORDBOOK»)






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