Special tool
 | Protractor for tightening bolts 303-174 (21-540) |
 | Flywheel locking tool 303-393 (21-168) |
Withdrawal
1. Remove clutch disc and pressure plate. Refer to Section 303-01A / 303-01B / 303-01C / 303-01D / 303-01E for more information.
2. Using the special tool, lock the flywheel in a stationary position.
3. Remove the flywheel. Discard the bolts as they are no longer needed.
4. Remove the crankshaft rear seal retainer. Discard the holder as it is no longer needed.
Installation
All cars
1.
NOTE: A new crankshaft rear seal retainer has a locating sleeve that must be removed during installation.
NOTE: Do not fully tighten the crankshaft rear seal holder retainer bolts at this stage.
Install the crankshaft rear seal retainer.
2. Tighten the crankshaft rear seal retainer bolts.
3. Remove the crankshaft rear seal holder locating sleeve.
4.
NOTE: Install new flywheel bolts.
NOTE: Do not fully tighten the flywheel bolts at this stage.
Install the flywheel.
5. Using the special tool, lock the flywheel in a stationary position.
Vehicles without a fuel injection system with a common fuel rail
6. Using the special tools, install the flywheel.
- Tighten the bolts in three steps.
- Stage 1: 18 Nm
- Stage 2: 45 degrees
- Stage 3: 45 degrees
7. Remove the special tool.
Vehicles with Common Rail Fuel Injection
8. Using the special tools, install the dual flywheel.
- Tighten the bolts, working in two stages.
- Stage 1: 35 Nm
- Stage 2: 45 degrees
9. Remove special tools.
10. Inspect the dual flywheel. See Section 303-00 for more information.
All cars
11. Install clutch disc and pressure plate. Refer to Section 303-01A / 303-01B / 303-01C / 303-01D / 303-01E for more information.
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