Oil pan — removal and installation

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Special tool


Hammer with movable striker 205-047 (15-011)
Adapter for 205-047 303-633 (21-227)

NameSpecification
SealantWSE-M4G323-A6
Motor oilWSS-M2C912-A1

Removal


1. Raise and support the vehicle. Refer to Section 100-02 for additional information.

2. Drain the engine oil.

3. Unscrew the bolts and remove the nuts securing the oil pan.



4. Install special tools.



5.
CAUTION: To avoid damaging the mating surface of the oil pan, use only a special tool when removing the oil pan.



Using special tools, remove the oil pan (for clarity, the engine is shown removed).



Installation


1.
NOTE: Do not damage mating surfaces.


NOTE: Mating surfaces and blind holes must be free of oil and sealant residue.


Clean the mating surfaces of the oil pan and ladder frame.

2.
CAUTION: Do not allow sealant to enter the blind holes of the ladder frame. Failure to follow this instruction may result in engine damage.


NOTE: The oil pan must be connected within 10 minutes after applying the sealant.


NOTE: Once the oil pan contacts the ladder frame, do not remove it.


Install the oil pan.
  • Apply a 2.5mm bead of sealant to the ladder frame (intermittently).
  • Tighten the bolts and nuts in the sequence shown.



3.
NOTE: Inspect the oil pan drain plug seal for damage. Install a new drain plug and seal if necessary.



Install the drain plug.



4. Lower the vehicle.

5. Fill the engine with engine oil.







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