Standard Techniques for Service Stations

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Car in the repair area


When working on a vehicle in a repair area, the following must always be observed:
  • to prevent the vehicle from moving forward or backward, apply the parking brake or block the wheels securely.
  • Before performing any work near the front of the car, remove the key from the hood lock, opened by the key.
  • When the engine is running, good ventilation or a suction hose must be used to remove exhaust gases.
  • if necessary, jacking (rise) vehicle and removing the wheels, make sure there is sufficient space for this.
  • when performing any work in the engine compartment, always cover the fenders with protective covers.
  • when working on the engine under the vehicle or on a jacked up (upbeat) the vehicle battery must be disconnected.

CAUTION: When performing arc welding on a vehicle, to avoid the possibility of a sudden power surge (which can cause damage to the internal elements of the generator) always disconnect the alternator electrical wires from the vehicle electrical system.

  • When carrying out welding work on the vehicle, a suitable fire extinguisher must always be available.

Alternative fuel


WARNING: Always follow the recommended procedures when servicing the fuel system. Failure to follow these instructions may result in injury.


If there is a smell of liquefied petroleum gas in the air of the repair area of the service station (LPG) or compressed natural gas (CNG), warn all people in the area to:
  • extinguish all fires and put out cigarettes;
  • turn off electrical and pneumatic equipment;
  • leave the work area;
  • ensure ventilation of the working area;
  • report this fact to the fire department.
  • take the car to a special, ventilated area.

Alternative Fuel - What to do


  • Operate the vehicle in a designated, well-ventilated area that is restricted to access by qualified personnel only
  • Install new warning signs in their original locations.
  • If possible, always insulate the alternative fuel tank; before taking the vehicle into the repair area of a service station, let the vehicle run on alternative fuel until it automatically switches to normal fuel mode
  • When repairing or servicing LPG and CNG systems, use only tested and approved elements and piping

Alternative fuel - What not to do


  • Do not release LPG fuel into the atmosphere
  • Do not use the compressed air line available in the repair area to remove LPG fuel from the fuel tank
  • Do not place alternative fuel vehicles in a paint dryer that is hotter than 40°C. Prior to placing such vehicles in ovens for drying paintwork, the temperature of which exceeds 40°C, from them (cars) the fuel tanks for LPG and CNG should be removed.
  • Do not modify the system design or install new elements with elements not designed for gas vehicles.
  • Do not evacuate fuel tanks unless the repair requires removal of the fuel tank
  • Do not work on fuel lines or system components unless alternative fuel has been removed and system pressure has been reduced to or less than atmospheric pressure
  • Do not use anything other than a special indicator fluid to find fuel leaks

Be aware of situations that can release LPG or CNG fuel into the atmosphere, such as:
  • very hot days
  • parking near a large heat generating facility,
  • lifting the car near the ceiling heater.

Alternate fuel vehicles must be handled by personnel who are fully trained in Ford and local standards.







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