Multifunctional electronic module (cars after 08.2001) (Focus 1)

            0

Special tool


Digital Multimeter 105-R0051 or equivalent
Worldwide Diagnostic System (WDS) 418-F224

Operating principle


GEM controls and manages various functions, as well as the anti-theft system, central locking system and double door locking. GEM is located on the right-hand "A" pillar. GEM has a self-test function. Full diagnostics cover input and output devices. Several different types of GEM are used.

General Electronic Module (GEM) Type - Name


- Level

Name

Zx

Central Timer Module (CTM) + CST

Ax

Central Timer Module (CTM)

Bx

Central Timer Module (CTM) + Central Locking (CL)

Cx

Bx + Remote Control (RC) (315 MHz)

Dx

Bx + Remote Control (RC) (315 MHz)/ Anti-Theft Alarm System (AS)

Ex

Bx + Double Door Lock (DL) / Remote Control (RC) (315 MHz)

Fx

Bx + Remote Control (RC) (433 MHz)

Gx

Bx + Double Door Lock (DL) / Remote Control (RC) (433 MHz)

Hx

Bx + Double door lock (DL) / Remote control (RC) (433 MHz) / Anti-theft alarm system (AS)

Jx

Dx + CST

Kx

Gx + Key in ignition warning

Lx

Hx + Key in ignition warning

Nx

Lx + CAT 1 Alarm

Px

Ex + Key in ignition warning





Inspection and verification


1. Check the validity of the customer's complaint.

2. Perform a visual inspection for obvious signs of mechanical and electrical damage.

Visual inspection table


Electrical factors:
  • Fuse Box(s)
  • Lamp(s)
  • Plug connector(s)
  • Wiring harness

3. If an obvious cause for a reported or received complaint is identified, resolve it (if possible) before proceeding with further action.

4. If the cause of the complaint is not obvious upon visual inspection, clarify the symptom of the malfunction and refer to the Symptoms Table.

PINPOINT TEST A: NO COMMUNICATION WITH TRIP COMPUTER MODULE

STATES

DETAILS/RESULTS/ACTIONS

A1: PERFORMING SELF-TEST

1Enter the ON position.

2To enter self-test mode, press the 'S' button for five seconds. You can then perform individual tests sequentially by pressing the S button as many times as required. To exit self-test mode at any time, press the R button.

3Entry requirements for checks:

Please refer to the table below..

4Determine the result.

• Is the self-test successful?

Yes

REPAIR the problem, if necessary CHECK the system using WDS. CHECK that the system is working correctly.

No

If the trip computer does not respond to scan tool requests, check the system using WDS: Refer to Section 418-00 for additional information.



Number of times the S button is pressed

Description of verification stages

1

Turn on the backlight of all displays and segments. The sound signal generator transmits a request signal (0.13 seconds long, every two seconds).

2

Turn on the backlight of all displays and segments. The sound signal generator is switched off.

3

Requirement: The vehicle is moving. Turn off all displays and segments. The display shows "km/h". The input signal level from the vehicle speed sensor (VSS) is evaluated, the number of pulses is divided by 50 and displayed on the display in discrete form from "000" to "999".

4

Requirement: Engine running. "L/h" appears on the display. The input signal from the PCM (fuel consumption) is evaluated, the number of pulses is divided by 10 and displayed on the display.

5

The display shows "ШL/100km". The display shows the calculated value of average fuel consumption.

6

The "Fuel Pump" symbol appears on the display. The value sent by the fuel level sensor is displayed directly on the display in liters and/or gallons. If there is an open circuit in the fuel flow sensor circuit, the display shows "OC". If there is a short circuit in the fuel flow sensor circuit, the display shows "SC".

7

The display shows "—→ Fuel pump symbol" and the reference voltage value for the fuel gauge sensor.

8

The display shows the designation "MPG", the currently programmed correction factor for the fuel consumption value (the value can be calibrated in the range from -25 to +25).

9

On the display "°C", the outside temperature value is displayed directly. "OC" is displayed if the value is below -40°C or if there is a break in the electrical circuit. "SC" is displayed if the value is above 65°C or if there is a break in the electrical circuit.

10

The input voltage of the instrument light dimmer is compared with the internal value. If the comparison result is positive, the display shows "HI"; if the comparison result is negative, "LO" is displayed.

11

Measures battery voltage. "Lbt" is displayed if the value is less than 11.5 V; "Hbt" is displayed if the value is greater than 11.5 V.

12

Display "r8.8" The display shows the current ROM version (example: 2.9)

13

Self-examination starts from the beginning.



PINPOINT TEST B: NO COMMUNICATION WITH GENERAL ELECTRONIC MODULE (GEM)



STATES

DETAILS/RESULTS/ACTIONS

B1: PERFORMING SELF-TEST

NOTE:When the perimeter anti-theft device (alarm) is activated, it is impossible to enter the self-test mode.

1Enter the OFF position.

• Turn off all electrical loads.

• Switch the interior lighting to the delay function

• Place the transmission in PARK/NEUTRAL (automatic transmission)

• Close all doors.

• Fasten the driver's seat belt

2Enter the self-test mode: press and hold the rear window defroster switch, turn the ignition switch to the RUN/START position and release the rear window defroster switch. This is confirmed by one beep and one light (the battery saver will turn off the functions after an appropriate period of time).

• Input Device Tests: Any time the wiper/washer switch is not in the intermittent cleaning position, input device tests will be performed. If the input signal of any switch being tested is normal, this will be confirmed by one audible signal and one visual signal.

Please refer to the table below..

• Output Device Tests: Any time the wiper/washer switch is not in the intermittent wipe position (with the ignition switch in the RUN/START position), input device tests will be performed. Activating the rear window defogger switch will activate and deactivate the output devices in this sequence.

Please refer to the table below..

• To exit the service mode, press and hold the rear window defogger switch, turn the ignition switch to the OFF/ACC position and release the rear window defogger switch again. Any time the vehicle speed exceeds 5 km/h or no input device is activated for more than 20 seconds, the service mode is also exited. This is confirmed by three beeps and one light.

• Self-test on demand

Please refer to the table below..

3Determine the result.

• Is the self-test successful?

Yes

REPAIR the problem, if necessary CHECK the system using WDS. CHECK that the system is working correctly.

No

If the common electronic module does not respond to scan tool requests, check the system using the WDS: Refer to Section 418-00 for additional information.



Input signal checks:


  • Open the door
  • Turn on the parking lights
  • Turn on the heated windshield
  • Turn on the rear window heating
  • Turn on the windshield washer
  • Turn on the windshield wipers
  • Turn on the rear window washer
  • Turn on the rear window wiper
  • Turn on the left turn signal
  • Turn on the right turn signal

Output signal checks:
  • The windscreen wipers will be activated (returning back to the off position is confirmed by one beep)
  • Action: Measure the voltage in the rear window heating circuit.
  • The interior lighting will be on
  • The door ajar warning indicator will illuminate (Instrument cluster)
  • The rear window wiper will be activated
  • Action: Start the engine and exit the mode using the rear window defroster switch
  • The heated windshield will be activated (the heated windshield indicator will be on)
  • The seat belt warning light will be on (instrument cluster)

Self-test on demand (Input/output signals of modules (I/O))


I/O

Name of the electrical circuit

Setup/Input Requirements

Comments/Information

Ax Zx

Bx

Cx Dx Jx

Ex Px

Fx

Gx Kx

Hx Lx Nx

I

Installation switch (Double door locking)

should not be activated by the user

a break in the electrical circuit must be registered

- o - - x - - x -

- x -

- x -

- x -

I

Reset Switch (Double Door Locks)

should not be activated by the user

a break in the electrical circuit must be registered

- o - - x - - x -

- x -

- x -

- x -

I

Unlock Switch (Central Locking)

the car must be unlocked (switch activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

I

Locking switch (Central locking)

the car must be unlocked (switch not activated)

a break in the electrical circuit must be registered

- x -

- x -

- x -

- x -

- x -

- x -

I

Driver's door not fully closed

must be open (partial closure activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Passenger door not fully closed

must be open (partial closure activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Incomplete closing of the right rear door

must be open (partial closure activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Left rear door not closing completely

must be open (partial closure activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Radio

- x -

I

Incomplete hood closing

must be closed (partial closure not activated)

a short circuit to ground (GND) should be registered

- o - - x - - x -

- x -

I

Incomplete closing of the tailgate

must be closed (partial closure not activated)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Delay in activation of the anti-theft system of the luggage compartment door

should not be activated by the user

a break in the electrical circuit must be registered

- o - - x - - x -

- x -

I

Tailgate Opening Switch

should not be activated by the user

a break in the electrical circuit must be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Ignition switch

must be activated

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

driver's seat belt buckle switch

should not be buttoned

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Gearbox Parking Position Switch

must be in the park position

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Reverse light switch

should not be involved

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- o - - x -

- o - - x - - x -

I

Request for sound signal

The request line should not be activated

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Windshield heating switch

should not be activated by the user

a short circuit on the battery + should be registered

- x -

- x -

- x -

- x -

- x -

- x -

I

Rear Window Defogger Switch

should not be activated by the user

a short circuit on the battery + should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Light-on warning input

the input signal must not be activated

a break in the electrical circuit must be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

EEC Engine Operation

The engine must be turned off

a break in the electrical circuit must be registered

- x -

- x -

- x -

- x -

- x -

- x -

I

Hazard warning light switch

must be activated by the user

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Left turn signal switch

should not be activated by the user

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Right turn signal switch

should not be activated by the user

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Trim release switch

should not be activated by the user

a break in the electrical circuit must be registered

- x -

I

Trim Lock Switch

should not be activated by the user

a break in the electrical circuit must be registered

- x -

I

Key in ignition switch

must be activated by the user (key must be inserted into the cylinder)

a short circuit to ground (GND) should be registered

- x -

- x -

- x -

- o - - x -

x

- o - - x -

- o - - x - - o -

I

Electrical circuit for releasing the lock in case of an accident

input signal must not be activated (fault)

a short circuit on the battery + should be registered

- x -

- x -

- x -

- x -

- x -

- x -

O

Left turn signal

will be set to 1 blink cycle (turn signal mode)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

O

Right turn signal

will be set to 1 blink cycle (turn signal mode)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

O

Unlocking (door lock motor)

not activated for security reasons

- x -

- x -

- x -

- x -

- x -

- x -

O

Unlocking the driver's door

not activated for security reasons

- x -

- x -

- x -

- x -

- x -

O

Locking (door lock motor)

not activated for security reasons

- x -

- x -

- x -

- x -

- x -

- x -

O

Double locking (door lock motor)

not activated for security reasons

- x -

- x -

- x -

O

Electric motor for unlocking the luggage compartment door

no intentional opening of the tailgate

- x -

- x -

- x -

- x -

- x -

- x -

- x -

O

Turn signal buzzer

after activation, a flashing cycle follows for the left/right turn signal

- x -

- x -

- x -

- x -

- x -

- x -

- x -

O

Sound signal

Audible emergency alarm.

- x -

- x -

O

Interior lighting that turns on when doors are opened/Interior lighting

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Perception of interior scanning

Note: The check cannot register incorrect interior trim without holes

Check for owner ACK signal

- x -

O

Power supply for interior scanning

- x -

I

Wiper/washer switch (rear window wiper)

should show intermittent mode

- x -

- x -

- x -

- x -

- x -

- x -

- x -

I

Wiper/washer switch (rear window wiper)

should not be activated

- x -

- x -

- x -

- x -

- x -

- x -

- x -



PINPOINT TEST C: INABILITY TO ENTER SELF-TEST MODE, TRIP COMPUTER MODULE



STATES

DETAILS/RESULTS/ACTIONS

C1: CHECKING THE SYSTEM USING WDS

1Connect the diagnostic tool.

2Check the system using WDS.

3Determine the result.

• Is the WDS test successful (DTCs logged)?

Yes

Perform the necessary DTC actions as directed by the WDS. CLEAR the fault memory and CHECK the system for proper operation.

No

For additional information, refer to Section 418-00. (Trip Computer Module Not Responding to Scan Tool Requests).



PINPOINT TEST D: UNABLE TO ENTER SELF-TEST MODE, GENERAL ELECTRONIC MODULE (GEM)

STATES

DETAILS/RESULTS/ACTIONS

D1: CHECKING THE SYSTEM USING WDS

1Connect the diagnostic tool.

2Check the system using WDS.

• Diagnostic Trouble Codes (DTCs)

Please refer to the table below..

3Determine the result.

• Is the WDS test successful (DTCs logged)?

Yes

PRACTICE the necessary DTC actions by following the Diagnostic Trouble Code (DTC) tables. CLEAR the fault memory and CHECK the system for proper operation.

No

For additional information, refer to Section 418-00. (Common Electronic Module Not Responding to Scan Tool Requests).



Diagnostic Trouble Code Tables


DTC

DTC

DTC Name

Ax Zx

Bx

Cx Dx Jx

Ex Px

Fx

Gx Kx

Hx Lx Nx

B1244

9244

open or short to ground, IGN=ON (rear window wiper relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1245

9245

short circuit to battery + (rear window wiper relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1298

9298

short circuit to + battery (power supply for interior scanning sensor)

- x -

B1299

9299

open or short circuit to ground (power supply for the interior scanning sensor)

- x -

B1300

9300

open or short circuit to ground (central locking, electrical locking circuit)

- x -

- x -

- x -

- x -

- x -

- x -

B1309

9309

open or short circuit to ground (central locking, electrical locking circuit)

- x -

B1310

9310

open or short circuit on + battery (central locking, electrical circuit for unlocking

- x -

- x -

- x -

- x -

- x -

- x -

B1315

9315

short circuit to + battery (battery energy saving device relay, coil)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1316

9316

break or short circuit to ground only if the key warning in the ignition lock is false (battery power saving device relay, coil)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1319

9319

open circuit (driver's door partial closure switch) if partial closure configuration 'open' is selected

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1325

9325

short circuit to + battery (indicator of incomplete door closure)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1326

9326

open or short circuit to ground, IGN=ON (indicator of incomplete door closure)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1327

9327

open circuit (passenger door partial closure switch) if partial closure configuration 'open' is selected

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1331

9331

open circuit (tailgate partial closure switch)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1335

9335

open circuit (right rear door partial closure switch) if partial closure configuration 'open' is selected

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1341

9341

open or short circuit to ground (central locking, electrical circuit for unlocking

- x -

B1343

9343

electrical circuit malfunction (rear window defroster switch, input signal)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1349

9349

short circuit to + battery (rear window de-icing relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1350

9350

open or short to ground, IGN=ON (rear window de-icing relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1352

9352

electrical circuit failure (ignition switch, 'key in ignition')

- x -

- x -

- x -

- o - - x -

- x -

- o - - x -

- o - - x - - x -

B1426

9426

short circuit to battery + (seat belt indicator light)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1428

9428

open or short to ground, IGN=ON (seat belt warning light)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1438

9438

electrical circuit malfunction (wiper/washer switch, intermittent mode)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1446

9446

electrical circuit malfunction (wiper/washer switch, inoperative position)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1451

9451

electrical circuit malfunction (wiper/washer switch, intermittent mode)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1470

9470

electrical circuit malfunction (headlight switch, light warning input)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1499

9499

open or short circuit to ground (left turn signal)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1503

9503

open or short circuit to ground (right turn signal)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1519

9519

open circuit (bonnet partial closure switch)

- o - - x - - x -

- x -

B1549

9549

short circuit to + battery (electric windows, general closing)

- x -

- x -

- x -

- x -

B1550

9550

short circuit to ground (electric windows, general closing)

- x -

- x -

- x -

- x -

B1551

9551

electrical circuit malfunction (tailgate open switch)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1553

9553

short circuit to + battery (opening of the trunk door)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1554

9554

open or short circuit to ground (opening of the tailgate)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1571

9571

open circuit (left rear door partial closure switch) if partial closure configuration 'open' is selected

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1611

9611

electrical circuit malfunction (wiper/washer switch, rear window wiper)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1778

1778

electrical circuit malfunction (park/neutral switch)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1810

9810

electrical circuit malfunction (reverse light switch, input signal)

- x -

- x -

- x -

- x -

- x -

- o - - x -

- o - - x - - x -

B1875

9875

electrical circuit malfunction (hazard warning light switch)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B1876

9876

electrical circuit malfunction (seat belt tensioner, driver's seat)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2107

A107

short circuit to battery + (windshield wiper relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2108

A108

open or short to ground (tailgate switch)

- o - - x - - x -

- x -

B2110

A110

open or short to ground, IGN=ON (windshield wiper relay)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2112

A112

open or short circuit to ground (double door lock, electrical installation circuit)

- o - - x - - x -

- x -

- x -

- x -

B2113

A113

open or short to ground (heating control module, heated windshield input)

- x -

- x -

- x -

- x -

- x -

- x -

B2114

A114

open or short to ground (wiper/washer switch, windshield washer input)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2115

A115

open or short to ground (wiper/washer switch, rear window washer input)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2116

A116

open or short circuit to ground (double door lock, reset electrical circuit)

- o - - x - - x -

- x -

- x -

- x -

B2177

A177

electrical circuit malfunction or missing sensor (interior scanning sensor)

- x -

B2248

A248

short circuit to battery + (windshield heating relay, coil)

- x -

- x -

- x -

- x -

- x -

- x -

B2256

A256

open or short to ground, IGN=ON (windshield heating relay)

- x -

- x -

- x -

- x -

- x -

- x -

B2279

A279

short circuit to battery + (engine running signal)

- x -

- x -

- x -

- x -

- x -

- x -

B2281

A281

open or short to ground (turn signal switch, right turn signal)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2282

A282

open or short to ground (turn signal switch, right turn signal)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2283

A283

short circuit to battery + (turn signal buzzer)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2284

A284

short circuit to ground (turn signal buzzer)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2369

A369

open or short to ground (beep request)

- x -

- x -

- x -

- x -

- x -

- x -

- x -

B2494

A494

short circuit to + battery (anti-theft alarm output)

- x -

- x -

B2495

A495

no confirmation from BBS battery analyzer (anti-theft alarm output)

- o - - o - - x -

B2496

A496

open or short circuit to ground (anti-theft horn output)

- x -

B2555

A555

short circuit to + battery (output signal of interior light/interior light, switched on when opening doors)

- x -

- x -

- x -

- x -

- x -

- x -

- x -







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