Catalytic converter (1.8 l diesel) — removal and installation

Name	Specification
Extreme pressure lubricant	SAM1C9107A

Withdrawal

1. Disconnect the catalytic converter. Discard the nuts.



2. Raise and support the vehicle. See Section 100-02 for more information.

3. Remove the motor protection.

4.

CAUTION: Excessive kinking of the flexible exhaust pipe can cause damage resulting in failure of the exhaust system.

Support the flexible exhaust pipe with a support clamp or a suitable cotter pin.



5. Disconnect the support bracket.



6. Remove the catalytic converter and flexible exhaust pipe.

• Loosen the flange nuts.
• Discard the nuts.

7. Disconnect the catalytic converter. Discard the nuts.

Installation

1. Replace the elements in reverse order.

• Use new nuts.
• Apply anti-seize lubricant to the studs. Anti-seize lubricant must meet Ford specification.