Brake pedal and pedal bracket (automatic transmission)

Withdrawal

1. Disconnect the bottom section of the instrument panel.

• 1.Remove the screws.
• 2.Release the clip.

2. Remove the bottom section of the instrument panel.

• Disconnect the data link connector (DLC).
• Disconnect the connector for the footwell light (in the presence of).

3. Disconnect the plug connectors from the pedal position switches.

• 1.Speed control deactivation switch (in the presence of).
• 2. Stoplight switch.

4. Remove the pedal position switches.

• 1.Speed control deactivation switch (Green colour) (in the presence of).
• 2.Stop light switch (gray color).

5. Remove the nuts securing the vacuum brake booster (Clutch position switch bracket shown removed for clarity).



6. Disconnect a pusher of the vacuum amplifier of brakes from a brake pedal.

• 1.Depress the brake pedal.
• 2.Press the clip.
• 3. Remove the brake booster pusher pin and discard it as no longer needed.

7. Turn out a bolt of fastening of the returnable lever of a pedal of a brake. Remove the air duct if necessary.




8. Remove the brake pedal bracket.

Installation

1. NOTE: Make sure the brake pedal engages with the brake booster push rod.

Install the brake pedal bracket.

2.

NOTE: Do not fully tighten the brake booster mounting nuts at this stage.

Install the brake booster nuts (Clutch position switch bracket shown removed for clarity).



3.

NOTE: Do not fully tighten the brake pedal return lever mounting bolt at this stage.

Establish a bolt of fastening of the returnable lever of a pedal of a brake.



4.

CAUTION: Make sure there is clearance between the brake pedal and the brake pedal return lever to ensure freedom of movement.

Align the position of the brake pedal return lever and the brake pedal bracket.



5. Tighten the brake booster nuts (Clutch position switch bracket shown removed for clarity).



6. Tighten a bolt of fastening of the returnable lever of a pedal of a brake. Install air duct if necessary.



7. With the engine running, depress the brake pedal three times to make sure the brake pedal moves freely and returns to the unused brake position.


8.

CAUTION: Install a new brake booster pushrod pin.

Establish a pin of a pusher of the vacuum amplifier of brakes.

• 1.Depress the brake pedal.
• 2.Install the brake booster push pin.

9. Fully extend the speed control deactivation switch plungers (in the presence of) and stoplight switch.

• Measure the plunger length.
• Speed control deactivation switch (Green colour) XX mm = 24 mm.
• Stoplight switch (gray color) XX mm = 21 mm.

10.

CAUTION: When installing the switches, turn the brake light switch counterclockwise and the other switches clockwise. Failure to follow this instruction will result in sticking of the switch plungers.

CAUTION: Make sure the switches are set correctly.

NOTE: Speed Control Disable Switch (in the presence of) and brake light switch are automatically adjusted during installation.

NOTE: Slight noise and clicking sensation during speed control deactivation switch setting (in the presence of) and the brake light switch is normal.

Install the pedal position switches.

• 1.Stop light switch (gray color).
• 2.Speed control deactivation switch (Green colour) (in the presence of).

11.

NOTE: The colors of the plugs and switches are identical.

Connect the plug connectors of the pedal switches.

• 1.Speed control deactivation switch (in the presence of).
• 2. Stoplight switch.

12. Connect the data link plug (DLC) and plug connectors for footwell lighting (in the presence of).



13. Establish the bottom sections of the panel of devices.

• 1.Fix the clamp.
• 2.Install the screws.