Brake Pedal and Pedal Bracket (Automatic Transmission)

Removal

1. Disconnect the lower section of the instrument panel.

• 1. Remove the screws.
• 2. Release the clamp.

2. Remove the lower section of the instrument panel.

• Disconnect the data link connector (DLC).
• Disconnect the footwell light plug connector (if equipped).

3. Disconnect the plug connectors from the pedal position switches.

• 1. Speed control system deactivation switch (if equipped).
• 2. Brake light switch.

4. Remove the pedal position switches.

• 1. Speed control system deactivation switch (green) (if equipped).
• 2. Brake light switch (gray).

5. Remove the brake booster mounting nuts (for clarity, the clutch position switch bracket is shown removed).



6. Disconnect the brake booster pushrod from the brake pedal.

• 1. Depress the brake pedal.
• 2. Release the clamp.
• 3. Remove the brake booster push rod pin and discard it as no longer needed.

7. Remove the brake pedal return lever mounting bolt. Remove the air duct if necessary.




8. Remove the brake pedal bracket.

Installation

1. NOTE: Make sure the brake pedal fits into the brake booster pushrod eye.

Install the brake pedal bracket.

2.

NOTE: Do not fully tighten the brake booster mounting nuts at this stage.

Install the brake booster mounting nuts (the clutch position switch bracket is shown removed for clarity).



3.

NOTE: Do not fully tighten the brake pedal return arm mounting bolt at this stage.

Install the brake pedal return lever mounting bolt.



4.

CAUTION: Make sure there is clearance between the brake pedal and the brake pedal return lever to allow freedom of movement.

Check the position of the brake pedal return lever and the brake pedal bracket.



5. Tighten the brake booster mounting nuts (for clarity, the clutch position switch bracket is shown removed).



6. Tighten the brake pedal return lever mounting bolt. Install the air duct if necessary.



7. With the engine running, depress the brake pedal three times to ensure that the brake pedal moves freely and returns to the unapplied position.


8.

CAUTION: Install a new brake booster push rod pin.

Install the brake booster push rod pin.

• 1. Depress the brake pedal.
• 2.Install the brake booster push rod pin.

9. Fully extend the plungers of the speed control deactivation switch (if equipped) and the brake light switch.

• Measure the length of the plunger.
• Speed control system deactivation switch (green) XX mm = 24 mm.
• Brake light switch (grey) XX mm = 21 mm.

10.

CAUTION: When installing the switches, turn the brake light switch counterclockwise and the other switches clockwise. Failure to follow this instruction will result in the switch plungers sticking.

CAUTION: Make sure the switches are set correctly.

NOTE: The cruise control deactivation switch (if equipped) and brake light switch are automatically adjusted during installation.

NOTE: A slight noise and clicking sensation during installation of the cruise control deactivation switch (if equipped) and brake light switch is normal.

Set the pedal position switches.

• 1. Brake light switch (gray).
• 2. Speed control system deactivation switch (green) (if equipped).

11.

NOTE: The colors of the plugs and switches are identical.

Connect the pedal switch plugs.

• 1. Speed control system deactivation switch (if equipped).
• 2. Brake light switch.

12. Connect the data link connector (DLC) and the footwell lamp connectors (if equipped).



13. Install the lower instrument panel sections.

• 1. Fasten the clamp.
• 2.Install the screws.