Section and reinforcement of the outer panel of the 'A' pillar (Focus 1)

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NameSpecification
External panel of the pillar "A"
Seal mounting panel
Reinforcement panel of the pillar "A"
Inner panel of the "A" pillar
Reinforcement of the apron panel

Removal


1. General notes:
  • Before starting repairs, remove the fender, door, hood front panel, windshield and instrument panel trim.
  • Remove the following components: A-pillar trim panels, lower trim panels.
  • Move flooring and electrical wiring away from the work area.

2. Strengthening the apron panel
  • Mill spot welds.

Mill spot welds.


3. Seal mounting panel
  • Cut it.

Cut it.


4. Stand "A"
  • Place of cutting.

Place of cutting.


5. The connection area with the front panel of the hood


  • Rout to a depth equal to twice the panel thickness and bend the tab up.

Rout to a depth equal to twice the panel thickness and bend the tab up.


6. Reinforcement panel of the pillar "A"
  • 1. Place of cutting.
  • 2. To remove, heat the area using a hot air gun (foam filled area).

2. To remove, heat the area using a hot air gun (foam filled area).


7. Inner panel of the "A" pillar
  • Mill spot welds.

Mill spot welds.


Installation


1. Inner panel of the "A" pillar
  • Spot weld.

Spot weld.


2.
NOTE: Before applying sealant, lift the A-pillar outer panel and measure the gap width.




Connection of the "A" pillar/bottom trim panel
  • 1. Install the NVH element carrier plate.
  • 2. Apply sealant along the entire edge of the carrier plate according to the gap width.

2. Apply sealant along the entire edge of the carrier plate according to the gap width.


3. Strengthening the "A" pillar
  • 1. Make a continuous weld with the roof timber along the cut edge - using MIG technology.
  • 2. Perform puddling welding.

2. Perform puddling welding.


4. Stand "A"
  • 1. On the cut edge, spot weld a backing strip and weld using MIG technology.
  • 2. Perform puddling welding.
  • 3. Perform continuous welding using MIG technology.

3. Perform continuous welding using MIG technology.


5. External panel of the "A" pillar


  • 1. Bend the tab upward.
  • 2. Perform puddling welding.

2. Perform puddling welding.


6. Seal mounting panel
  • 1. Perform continuous welding using MIG technology.
  • 2. Perform puddling welding.

2. Perform puddling welding.


7. Strengthening the apron panel
  • Perform puddling welding.

Perform puddling welding.


The original can be found on the specified resource (FordBook)






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