'B' pillar and reinforcement (5-door)

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NameSpecification
Rack outer panel «IN»
Rack Reinforcement Panel «IN»
Rack inner panel «IN»

Withdrawal


1. General notes:
  • Remove the following items: doors, bottom trim panel and pillar trim «IN», roof lining, front seat, striker, door seal and seat belt.
  • Move flooring and electrical wiring away from work area.
  • Pay attention to the clipping of the replacement part.

2. Rack outer panel «IN»
  • Cut.



3. Rack reinforcement panel «IN»
  • 1. Cut
  • 2. To remove, heat the area using a hot air gun (foam filled area).



4. Rack inner panel «IN»
  • Cut.



5. Rack inner panel «IN»


  • Mill out the spot welds.



Installation


1. Rack inner panel «IN»
  • 1. Make a continuous weld along the cut edge - MIG technology.
  • 2. Perform a puddling weld.



2. Rack inner panel «IN»
  • Perform a puddling weld.



3.
NOTE: Before applying the body sealant, lift the strut outer panel «B» and measure the width of the gap.



Rack Reinforcement Panel «IN».
  • 1. Apply body sealant to the connection area and install the NVH element.
  • 2. Apply body sealant around the sides and in connection with the strut reinforcement «IN» according to the width of the gap.
  • 3. After welding in the rack area «IN» Apply body sealant from the inside only.



4. Rack reinforcement panel «IN».
  • 1. Make a continuous weld along the cut edge - MIG technology.
  • 2. Perform a puddling weld.



5. Rack outer panel «IN».
  • 1. On the cut edge, spot weld the backing strip and MIG weld.
  • 2. Perform a puddling weld.
  • 3. Perform continuous MIG welding.








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