General information about the body

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Lubricants, fluids, sealants and adhesives


PositionSpecification
Butyl Sealant, Liquid C9AZ-19554BESB-M4G162-A
Stuffing tape D6AZ-19560-AESB-M4G32-A
Adhesive for rubber seals E8AZ-19552-AESB-M2G14-A
Silicone grease C0AZ-19553-AAESR-M13P4-A

Body system


The body shell consists of the following elements:
  • spars of the front section with design-deformable zones in the event of a collision
  • transverse reinforcement on the bulkhead
  • all sheet metal surfaces subject to corrosion are galvanized.
  • Removable bolt-on front fenders.

Insulation


The insulation consists of urethane, PVC, recycled foam and felt. Insulation is installed:
  • above and below the instrument panel,
  • on the side panels of the hood,
  • above the sections of the front trough-shaped floor element and the rear trough-shaped floor element,
  • above the luggage compartment floor.

Type and application of body sealant


Sealant for clamping flanges


Use a clamp flange sealant that meets Ford ESK-M4G245-A specification, which does not flow, dries quickly and remains semi-elastic. This sealant can be used to seal joints, for example in the following areas:
  • front floor panel and rear floor panel,
  • inner wheel arch panel and outer wheel arch panel,
  • dashboard,
  • body trim panel,
  • door flanges.

Also use a clamp flange sealant that meets Ford ESK-M4G245-A specification to seal the outer molding clamp holes, windshield, rear window and side windows.

Anti-corrosion materials


Use weld-penetrating sealants and locally produced anti-corrosion materials to treat all body parts.







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