- Electric drill
- Drill bit 5 mm
- Cutter for hole 29 mm
- Cutter for 35 mm hole
- Cutter for hole 70 mm
Withdrawal
All cars
1. Remove the top push pins.
2. Remove the inserts from the side panels of the cargo area trim on both sides.
- 1. Remove the screws.
- 2. Move the trim side panel insert down.
3. Remove the nuts of the side fastening of the bumpers on both sides.
4. Raise and support the vehicle. See Section 100-02 for more information.
5. Disconnect the bumper from the fender mudguards on both sides.
6. Disconnect the bumper from the wings on both sides.
- 1. Remove the nut.
- 2. Remove the clip.
7. Remove the lower push pins.
8. Lower the car.
9.
CAUTION: The ends of the bumper must be pulled away from the fenders to avoid damaging the paintwork.
Disconnect the bumper. Disconnect the clamps.
Vehicles with parking assistance built up to 10.2001
10.
NOTE: With the help of another technician, support the bumper.
Remove the parking aid sensors.
- 1. Disconnect the plug connector.
- 2. Press the locking elements.
- 3. Push the sensor through the bumper.
Vehicles with parking assistance built from 10/2001
11.
NOTE: With the help of another technician, support the bumper.
NOTE: If not installing new covers or sensor housings, remove them from the bumper.
Remove the parking aid sensors.
- 1. Disconnect the plug connector.
- 2. Press the locking elements.
- 3. Remove the sensor.
Vehicles with parking assistance
12.
NOTE: With the help of another technician, support the bumper.
NOTE: Bumper shown removed for clarity.
Disconnect the parking aid sensor harness from the bumper filler.
13.
NOTE: Bumper shown removed for clarity.
Remove the bumper filler.
All cars
14. Remove the bumper.
Installation
Vehicles with parking assistance
1. Install the bumper filler.
2. Install the bumper.
Vehicles with parking assistance built up to 10.2001
3.
NOTE: Use the templates supplied with the manufacturers instructions.
NOTE: Templates are shown for reference.
Cut out the parking aid sensor location templates.
- 1. Left outer template.
- 2. Left inner template.
- 3. Right inner template.
- 4. Right outer template.
4.
NOTE: Bumper shown removed for clarity.
NOTE: Mark the position of the top and bottom edges of the templates.
NOTE: Positional tolerance±5 mm.
Using suitable tape, secure the parking assist sensor location templates to the bumper as shown in the illustration.
- 1. Left outer template.
- 2. Left inner template.
- 3. Right inner template.
- 4. Right outer template.
5. Using a suitable punch and hammer, mark the location of the mounting holes for the parking aid sensors.
6.
NOTE: Bumper shown removed for clarity.
Using a suitable electric drill and a 35mm hole cutter, cut through the bumper (+2 mm, -0.0 mm).
- 1. Left outer hole.
- 2. Left inner hole.
- 3. Right inner hole.
- 4. Right outer hole.
7. Using a suitable round file, make grooves in the bumper for installing the parking aid sensor covers as shown (+0.5mm, -0.0mm).
8.
CAUTION: The ends of the bumper must be pulled away from the fenders to avoid damaging the paintwork.
Remove the bumper. Disconnect the clamps.
9. Remove the bumper filler.
10.
NOTE: With the help of another technician, secure the bumper filler using suitable wood blocks as support.
NOTE: Use the holes made when cutting out the mounting holes for the parking assist sensors as guides.
Using a suitable electric drill and a 70mm hole cutter, cut through the bumper filler.
11. Install the parking aid sensor rings.
12. Install the parking aid sensors.
- 1. Install the sensor.
- 2. Press the locking elements.
- 3. Install the clip.
Vehicles with parking assistance built from 10/2001
13.
NOTE: Use the templates supplied with the manufacturers instructions.
NOTE: Templates are shown for reference.
Cut out the parking aid sensor location templates.
- 1. Left outer hole.
- 2. Left inner hole.
- 3. Right inner hole.
- 4. Right outer hole.
14.
NOTE: Bumper shown removed for clarity.
NOTE: Mark the position of the bottom edges of the templates.
NOTE: Positional tolerance±5 mm.
Using suitable tape, secure the parking assist sensor location templates to the bumper as shown in the illustration.
- 1. Left outer hole.
- 2. Left inner hole.
- 3. Right inner hole.
- 4. Right outer hole.
15.
NOTE: Bumper shown removed for clarity.
Using a suitable electric drill and a 29mm hole cutter, cut through the bumper.
- 1. Left outer hole.
- 2. Left inner hole.
- 3. Right inner hole.
- 4. Right outer hole.
16. Using a suitable round file, make grooves in the bumper to install the parking aid sensor covers as shown (+0.5mm, -0.0mm).
17.
CAUTION: The ends of the bumper must be pulled away from the fenders to avoid damaging the paintwork.
Remove the bumper. Disconnect the clamps.
18. Remove the bumper filler.
19.
NOTE: With the help of another technician, secure the bumper filler using suitable wood blocks as support.
NOTE: Use the holes made when cutting out the mounting holes for the parking assist sensors as guides.
Using a suitable electric drill AND a 70 mm hole cutter, cut through the bumper filler.
20. Install the park assist sensor rings.
21.
NOTE: Note the difference between the interior and exterior sensor covers for the parking assist system.
NOTE: Make sure the parking aid sensor covers are flush with the bumper.
Install the parking aid sensor covers.
22. Install the parking aid sensors.
- 1. Install the body.
- 2. Press the locking elements.
- 3. Install the clip.
- 4. Install the sensor.
Vehicles with parking assistance
23. Install the bumper filler.
24.
NOTE: With the help of another technician, support the bumper.
NOTE: Bumper shown removed for clarity.
Connect the parking aid sensor harness to the bumper filler.
25.
NOTE: With the help of another technician, support the bumper.
Connect the connectors of the parking aid sensors.
All cars
26. Install the bumper.
27. Raise and support the car. See Section 100-02 for more information.
28. Install the lower push pins.
29. Connect the bumper to the wings on both sides.
- 1. Install the clip.
- 2. Install the nut.
30. Connect the bumper to the fender mudguards on both sides.
31. Install the bumper side mounting nuts on both sides.
32. Install the load compartment trim side panel inserts on both sides.
- 1. Move the trim side panel insert up.
- 2. Install screws.
33. Install the top push pins
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