Assembling a manual transmission

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Before assembly, wash and check the condition of bearings, synchronizers and gears.

The assembly of the gearbox is carried out in the reverse order with respect to the process of its disassembly. During installation, pay attention to the following steps.

1. Lubricate the countershaft gear assembly bearing needles with bearing grease and correctly position them on the axis that forms the inner raceway.



2. Using special tool 16.033, install the 5th gear on the intermediate shaft. The spacer sleeve on the gear side must be coated with grease to ensure that the gear rotates freely.

3. The threads of the bolts screwed into the through holes of the crankcase should be coated with an appropriate sealant before installation.

4. Before tightening the rear of the gearbox housing, check the operation of the gearbox (the possibility of switching on individual gears and free rotation of the shafts).







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