Removing and installing seat belts (Mondeo 1 and 2)

Warning: Use caution when servicing the belt tensioner (catch). On pre-1996 models, it contains a powerful spring that could cause injury if accidentally deployed. On 1997 and later models, the tensioner is deployed by a squib similar to those used in air bags. Once deployed, tensioners cannot be repaired and must be replaced. Note that seat belts and associated components that have been subjected to impact loading must be replaced.

Removal

Front Seat Belt - Pre-1996 Models

Note: Before removing the belt buckle, use a special plastic clip (available from dealers) to secure the tensioner cable as you disconnect it.

1. Remove the B-pillar trim and cover.

2. Remove the bolts and remove the belt reel assembly (see Fig. 28.2).



3. Unscrew the bolt securing the belt guide to the center pillar. Then unscrew the nut securing the belt shackle (see Fig. 28.3,a,b).



4. Where necessary, remove the screws and fasteners and remove the trim panel located on the side of the seat at the bottom to access the belt buckle.



5. Pull the tensioner cable down and remove its end from the bracket. Turn the cable sheath 90° and remove it from the bracket. Install a special plastic clamp on the tensioner cable to block its operation (see Fig. 28.5).



6. Unscrew the fastening nut (note that on the right seat it has a left-hand thread) and remove the fastener together with the grip assembly (see Fig. 28.6).

Warning: If handled carelessly while removing the gripper, it may be triggered. Be careful.

7. Remove the backrest tilt adjustment handle and trim from the outer side of the front seat. Unscrew the bolt and remove the belt end from the seat (see Fig. 28.7, a-c).

Front seat belt - models produced since 1997

8. On models with a squib-activated tensioner, disconnect the negative battery cable (chapter 5A) and move it away from the battery.

Warning: Before continuing work, wait two minutes to prevent accidental operation of the tensioner. During this time, the system capacitor discharges.

9. Remove the B-pillar trim and cover.

10. Remove the bolts and remove the belt reel assembly from the strut.

11. Unscrew the bolt securing the belt guide to the center pillar. Then unscrew the nut securing the upper belt shackle.

12. Where necessary, remove the screws and fasteners and remove the trim panel located on the side of the seat at the bottom to access the belt buckle.

13. Disconnect the tensioner wiring connector. Unscrew the fastening nut and remove the fastener together with the tensioner assembly (see Fig. 28.13,a,b).

Warning: After removal, keep the tensioner away from heat and chemicals to prevent it from operating. Do not remove the tensioner mounting bolt; it is held in place by a paper washer.

14. Remove the seatback tilt adjustment knob and trim from the outer side of the front seat. Remove the bolt and remove the belt end from the seat.

Rear Seat Side Seat Belt

15. Unscrew the screws and remove the rear pillar trim. Disconnect the seat locking cable and remove the plastic cover from the seat lock (see Fig. 28.15,a,b).



16. Tilt the rear seat cushions forward. Remove the bolts from the shackle and belt reel (see Fig. 28.16,a,b).



17. Unscrew the belt buckle mounting bolt and remove the buckle. Also unscrew the lower belt mounting bolt (if present) (see Fig. 28.17).

Rear seat center seat belt

18. This belt is an optional extra on 1997 and later models. The belt reel is secured to the seat back base, but removal requires removal of the seat cover. This procedure should be performed by your dealer. The belt buckles can be removed as described in step 17.

Installation

19. Installation - in the reverse order of removal. Tighten the nuts and bolts to the required torque.

(The original source of the publication is on the website: fordbook)