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Design
inline (DOHC)
inline (DOHC)
V6 (DOHC)
inline (DOHC)
engine's type
Duratec-HE 1.8 L
Duratec-HE 2.0 L
Duratec-VE
DuraTorg-DI
Cylinder inner diameter, mm
83,0
87,5
81,6
86,0
Piston stroke length, mm
83,1
83,1
79,5
86,0
Working volume, cm2
1798
1999
2495
1998
Number of crankshaft bearings
5
5
4
5
Compression ratio
10,8:1
10,8:1
9,8/10,25:1*
19,0:1
Maximum power, kW / hp
71/92 / 110/125
107 / 145
125/151*/162**/ 170/ 205*/220**
66/85 / 90/115
at rotational speed, rpm
5500 / 6000
6000
6000 / 6500* /6000**
4000
Maximum torque, Nm

165 / 170
190
220 / 235* / 275**
245 / 128
at rotational speed, rpm
3950 / 4500
4500
4250 / 5500* / 4750**
1900
Valve clearance (mm)
Cold start, mm
0,22 – 0,28
0,22 – 0,28
hydraulic leveling
hydraulic leveling
Release at a cold state, mm
0,27 – 0,33
0,27 – 0,33
hydraulic leveling
hydraulic leveling
Oil pressure (bar)
Idling, bar
1,3 – 2,5
1,3 – 2,5
1,3 – 2,5
1,25
At about 2000 rpm (100°С), bar
2,8 – 3,1
2,8 – 3,1
2,8 – 3,1
2,0

* Mondeo ST200, ** Mondeo ST220 from early 2002.

Valve timing



DOHC engine (Duratec-HE, Duratec-VE) Camshaft driven by chain, poppet without shim, VE hydraulic poppet, valve clearance adjustment check after about 150,000 km, VE valve clearance adjustment, 2 camshafts, V6 4 camshafts, 4 valves per cylinder
DOHC engine (DuraTorg-DI) Camshaft drive via double chain, poppet lifter with hydraulic valve clearance adjustment, 2 camshafts, 4 valves per cylinder.



Lubrication system



DOHC engine (Duratec-HE, Duratec-VE) Circulating lubrication system, oil filter in the main oil flow
DOHC engine (DuraTorg-DI) Circulating lubrication system, oil filter in the main oil flow

Cooling system



Engine Duratec-HE, Duratec-VE, DuraTorg-DI.
Type Water circulation with a pump
Fan Thermostatically controlled electric fan
Water pump drive Multi-ribbed drive belt
Thermostat electrically heated
beginning of opening at about,°C 85
full opening at,°С 98
Opening pressure of the locking cover of the cooling system, bar 0,85 – 1,2 (depending on engine version)

Fuel system



engine's type Duratec-HE, Duratec-VE, 24 V DuraTorg-DI
Combustible mixture preparation Electronic injection system (SEFI) Plunger Distribution Injection Pump with Pilot Injection
Engine management
32-bit Visteon Levanta with CAN bus
Catalyst Variable three-way catalyst, two lambda sensors, exhaust gas recirculation Oxidation catalyst, exhaust gas recirculation
Fuel Super Lead Free (95 ROZ) Diesel fuel
Exhaust gas standards Euro 4 Euro 3

Transmission



Drive concept Front wheel drive
Clutch Hydraulically actuated, self-adjusting single plate dry clutch with central cup spring, asbestos-free linings.
Disc diameter, mm
Duratec-HE (1.8L/2.0L)

Duratec-VE

DuraTorg-DI
210

240

240
Transmission Manual 5-speed manual transmission (Ford MTX-75); Automatic transmission*; shifting gears with a lever on a ball bearing by cable tension; differential connected to gearbox, drive shafts with double CV joints.
*Four-speed automatic transmission with hydraulic drive and electronic control (Ford CD4E) with two driving programs (sporty, economical), torque converter lock-up clutch (III, IV transfers), freewheel function in "D", Overdrive, oil cooler - only available in combination with 2.0L Duratec-HE engine




Gear ratio:
1.8 l

81kw

110hp
1.8 l

92kw

125hp
2.0 l

107kw

145 HP
2.0 l*

107kw

145 HP
2.5 L V6

125kw/170hp

125kw/170hp
2,0 DI

66kw

110 HP
2,0 DI

85kw

115 HP
Transfers:
1st gear
3,67:1

3,42:1
3,42:1
2,89:1
3,42:1
3,60:1
3,67:1
2nd gear
2,14:1
2,14:1
2,14:1
1,57:1
2,14:1
2,05:1
2,05:1
3rd gear
1,45:1
1,45:1
1,45:1
1,00:1
1,45:1
1,26:1
1,26:1
4th gear
1,03:1
1,03:1
1,03:1
0,70:1
1,03:1
0,92:1
0,92:1
5th gear
0,81:1
0,81:1
0,81:1
0,87:1
0,71:1
0,71:1
Reverse
3,45:1
3,46:1
3,46:1
2,31:1
3,46:1
3,45:1
3,45:1
axle drive
3,82
4,06
4,06
4,23
3,82/4,06**
3,41
3,56
* Automatic transmission

**ST200, from early 2002 ST220

Chassis



Front wheel suspension Independent wheel suspension with MacPherson struts, lower triangular wishbones and links, separate hinged subframe and torsion bar stabilizer (diameter 19 mm).
Rear wheel suspension Quadralink independent wheel suspension, two wishbones and one trailing link on both sides, wheel-adjusting suspension elements, anti-roll bar (19 mm Ø, Turnier 18.5 Ø), coil springs, gas-filled shock absorber.
Track width (mm, front/rear) * 1522 / 1537
center distance (mm) 2754
*depending on rim-tire combination.

Rims and tires



Wheels: Standard equipment Special factory equipment
Ambiente
6.5J x 16" steel
6.5J x 16" light metal
Trend
6.5J x 16" steel
6.5J x 16" light metal
Ghia
6.5J x 16" light metal
6.5J x 16" light metal
ST200/220
7J x 17" light metal
Tires: Standard equipment Special factory equipment
Ambiente
205/55 R 16
Trend
205/55 R 16
205/55 R 17 / 225/40 R 18
Ghia
205/55 R 16
205/55 R 17 / 225/40 R 18
ST200/220
215/45 ZR 17



Steering


Variable steering with rack and pinion, hydraulically actuated, full gear 14.47: 1, three-way (trauma) safety steering column with deformation elements, axially and horizontally (40 mm, 20) adjustable steering wheel, turning diameter 11.1 meters, steering wheel turn lock to lock 2.9, Ford WSAM2C195A steering oil.

Brake system



Design Four-channel ABS with electronic brake force distribution (EBD), hydraulic dual circuit system (diagonally divided) with brake pressure control valve and brake booster, electronic brake assistant, mechanical hand brake on the rear wheels, disc brakes with flow ventilation, asbestos-free brake linings.
Front:
Rear:
Brake disc diameter, mm
300
280
Brake disc thickness, mm
24
12
Minimum thickness, mm
22
10,2
Maximum runout of brakes, mm
0,05
0,5
Maximum thickness deviation, mm
0,015
0,015
Brake cylinder piston diameter, mm
60
36
Minimum block thickness, mm
1,5
1,5

Electrical equipment



Engine
Duratec-HE
Duratec-VE
DuraTorg-DI
On-board network voltage (IN)
12
12
12
Lead-calcium (Sa) accumulator battery (Ah)
43
48
70
Generator (B/A)
14/90
14/90
14/90
Ignition system
3D software controlled ignition system
3D software controlled ignition system
Glow plugs

Refueling volumes (in liters)



Engine
Duratec-HE
Duratec-VE
DuraTorg-DI
Oil consumption with filter change
3,5
3,5
3,5
Heating cooling system
8,3
9,5
10,4
Fuel tank
about 59
about 59
about 56
Manual Transmission (MTX 75), near
1,9 (Ford WSD-M2C200-C)
Automatic transmission (CD4E), near
4,5 (Ford WSS-M2C202-B)
Power steering, approx.*
0,7 (Ford WSA-M2C195-A)
* constant ventilation.



Weight (kg) *



Power
Own weight
Loading weight
Permissible Gross Weight
Permissible load on bridges
front
rear
body sedan
1.8L 16V Duratec-HE
81
1374 – 1404
461 – 491
1865
970
980
1.8L 16V Duratec-HE
92
1372 – 1430
435 – 492
1865
970
980
2.0L 16V Duratec-HE
107
1376 – 1433
432 – 489
1865
970
980
2.0 L 16V Duratec-HE/ aut. box gear
107
1409 – 1465
430 – 486
1895
1005
980
2.5L 16V Duratec-VE
125
1458 – 1510
430 – 486
1940
1035
980
2.0L 16V DuraTorg-DI
66
1485 – 1511
464 – 490
1975
1085
980
2.0L 16V DuraTorg-DI
85
1491 – 1541
434 – 484
1975
1085
980
Hatchback body
1.8L 16V Duratec-HE
81
1384 – 1416
459 – 491
1865
970
985
1.8L 16V Duratec-HE
92
1384 – 1440
435 – 491
1875
970
985
2.0L 16V Duratec-HE
107
1388 – 1444
431 – 487
1875
970
985
2.0 L 16V Duratec-HE/ aut. box gear
107
1421 – 1476
462 – 489
1910
1005
985
2.5L 16V Duratec-VE
125
1467 – 1518
432 – 483
1950
1035
985
2.0L 16V DuraTorg-DI
66
1492 – 1519
461 – 488
1980
1085
985
2.0L 16V DuraTorg-DI
85
1498 – 1547
433 – 482
1980
1085
985
Station wagon
1.8L 16V Duratec-HE
81
1432 – 1456
565 – 589
2030
995
1075
1.8L 16V Duratec-HE
92
1431 – 1488
542 – 599
2030
995
1075
2.0L 16V Duratec-HE
107
1435 – 1491
539 – 595
2030
995
1075
2.0 L 16V Duratec-HE/ aut. box gear
107
1467 – 1523
537 – 593
2060
1025
1075
2.5L 16V Duratec-VE
125
1518 – 1567
538 – 587
2105
1060
1075
2.0L 16V DuraTorg-DI
66
1545 – 1574
566 – 595
2140
1110
1075
2.0L 16V DuraTorg-DI
85
1551 – 1600
540 – 589
2140
1110
1075
* Ambiente equipment: unladen weight including driver (75 kg), full tank (90%) and all working fluids.

Mass of towed cargo (in kg) *



Engine
Power.yu kW
Trailer with brakes 12% 4-5 door
Trailer without brakes 4-5-door
1.8 L Duratec-HE
81
1500
685/690
1.8 L Duratec-HE
92
1500
685/690
2.0L Duratec-HE
107
1800
685/690
2.5 L Duratec-VE
125
1800
725/720
2.0 L DuraTorg-DI
66
1800
740/745
2.0 L DuraTorg-DI
85
1800
740/745
* Permissible safe load 75 kg; permissible roof load 75 kg, station wagon 100 kg.

Movement characteristics



Power, kWt
Maksim. speed km/h
Acceleration 0 – 100 s
Consumption according to NEFZ liter/100 km
CO2 emission g/km
in the city
outside the city
full
body sedan
1.8L 16V Duratec-HE
81
193
11,6
11,3
5,6
7,7
185
1.8L 16V Duratec-HE
92
205
10,8
11,4
5,7
7,8
188
2.0L 16V Duratec-HE
107
215
9,8
11,6
5,9
8,0
193
2.0 L 16V Duratec-HE/ aut. box gear
107
190
10,9
13,1
7,3
9,4
226
2.5L 16V Duratec-VE
125
225
8,7
14,2
7,2
9,8
235
2.5L 16V Duratec-VE**
151
231
7,7
14,4
7,1
9,8
236
2.0L 16V DuraTorg-DI
66
180
13,1
8,2
4,6
5,9
156
2.0L 16V DuraTorg-DI
85
195
10,6
8,2
4,6
5,9
156
Hatchback body
1.8L 16V Duratec-HE
81
193
11,7
11,4
5,7
7,8
487
1.8L 16V Duratec-HE
92
205
10,9
11,5
5,8
7,9
191
2.0L 16V Duratec-HE
107
215
9,9
11,8
6,0
8,1
196
2.0 L 16V Duratec-HE/ aut. box gear
107
190
10,8
13,1
7,3
9,4
226
2.5L 16V Duratec-VE
125
225
8,7
14,2
7,2
9,8
235
2.5L 16V Duratec-VE**
151
228
7,9
14,4
7,1
9,8
236
2.0L 16V DuraTorg-DI
66
180
13,2
8,2
4,6
5,9
156
2.0L 16V DuraTorg-DI
85
195
10,6
8,2
4,6
5,9
156
Station wagon
1.8L 16V Duratec-HE
81
190
12,1
11,5
5,8
7,9
190
1.8L 16V Duratec-HE
92
200
11,2
11,6
5,9
8,0
193
2.0L 16V Duratec-HE
107
210
10,2
11,9
6,2
8,2
198
2.0 L 16V Duratec-HE/ aut. box gear
107
190
11,8
12,6
7,3
9,2
221
2.5L 16V Duratec-VE
125
220
9,0
14,4
7,4
10,0
240
2.5L 16V Duratec-VE**
151
227
8,0
14,6
7,5
10,1
236
2.0L 16V DuraTorg-DI
66
177
13,7
8,2
4,6
5,9
156
2.0L 16V DuraTorg-DI
85
193
11,0
8,3
4,7
6,0
159
* Driving and consumption figures refer to vehicles with basic equipment and standard tyres. The values given here have been obtained in accordance with standard test guidelines.

** Data not yet available for ST200, ST220.

Anti-theft devices


PATS electronic traffic locks, perimeter alarm system with interior scanner, double security door locks, locking function for power windows and sliding roof.

Safety


Security system with two-stage front airbag, including a sensor system to recognize the level of danger, the position of the driver's seat and the occupancy of the seat next to the driver; front and rear airbags in the head restraints; side airbags; electronic anti-lock braking system (ABS), brake assistant; side, front and rear shock protection; pyrotechnic seat belt tensioner and active belt tension limiter; active headrests; emergency switch for automatic interruption of the supply of gasoline in case of accidents; third brake light.

Maintenance



Carburetor engines
Diesel engines
Safety system check and oil change every
12,000 km
15,000 km
Technical inspection every
60,000 km
45,000 km







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