Communication network (vehicles before 08.2001) — Pinpoint tests (Focus 1)

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PINPOINT TEST A: AIR BAG MODULE DOES NOT RESPOND TO FDS 2000 SYSTEM REQUESTS

STATES

DETAILS/RESULTS/ACTIONS

A1: CHECK ELECTRICAL CIRCUIT 8-EE7 FOR OPEN

1Enter the OFF position.

2Disconnect C424 airbag module.

2Disconnect C424 airbag module.

3Measure the resistance between air bag module connector C424 pin 7 and DLC connector C200 pin 7, circuit 8-EE7 (WH/RD) and 8-EE10 (WH/BLK).

• Is the connector OK and the resistance is less than 2 ohms?

Yes

Go to A2

No

REPAIR connector or circuit 8-EE7. CHECK system operation for proper operation

A2: CHECK CIRCUIT 8-EE7 FOR SHORT TO GROUND"

1Enter the OFF position.

1Enter the OFF position.

2Measure the resistance between pin 7 of the C200 DLC connector, circuit 8-EE7 (WH/RD) and ground.

• Is the resistance more than 1000 ohms?

Yes

Go to A3

No

REPAIR connector or circuit 8-EE7. CHECK system operation for proper operation

A3: CHECK CIRCUIT 8-EE7 FOR SHORT TO BATTERY VOLTAGE

1Enter the ON position.

1Enter the ON position.

2Measure the voltage between pin 7 of the C200 DLC connector, circuit 8-EE7 (WH/RD), and ground.

• Is the voltage more than 1V?

Yes

REPAIR connector or circuit 8-EE7. CHECK system operation for proper operation

No

Go to A4

A4: CHECK DLC POWER SUPPLY

1Download the FDS 2000 diagnostics for the central timer module and follow the on-screen instructions.

• Are diagnostics performed?

Yes

REPLACE the airbag module CHECK the system for proper operation

No

REPAIR the power supply following the FDS 2000 instructions. CHECK the system for proper operation



PINPOINT TEST B: ELECTRONIC STABILITY PROGRAM (ESP) MODULE DOES NOT RESPOND TO FDS 2000 SYSTEM REQUESTS



STATES

DETAILS/RESULTS/ACTIONS

B1: CHECK ELECTRICAL CIRCUIT 8-EE6 OR 8-EE6A FOR OPEN

1Enter the OFF position.

2Disconnect the Electronic Stability Program (ESP) Module C830.

2Disconnect the Electronic Stability Program (ESP) Module C830.

3Check connectors C830, C556 and C555 for damage and proper connection and measure the resistance between pin 17 of the Electronic Stability Program (ESP) module connector C830 and pin 7 of the C200 DLC, circuit 8-EE6A (WH), 8-EE6 (WH), 8-EE2 (WH/RED) and 8-EE10 (WH/BLK).

• Are the connectors OK and the resistance is less than 2 ohms?

Yes

REPLACE the Electronic Stability Program (ESP) module. CHECK the system for proper operation

No

REPAIR connector or circuit 8-EE6 or 8-EE6A. CHECK system operation for proper operation



PINPOINT TEST C: STEERING WHEEL POSITION SENSOR DOES NOT RESPOND TO FDS 2000 SYSTEM REQUESTS

STATES

DETAILS/RESULTS/ACTIONS

C1: CHECK ELECTRICAL CIRCUITS 4-EG15 AND 5-EG15 FOR OPENINGS

1Enter the OFF position.

2Disconnect the C818 Steering Wheel Position Sensor.

2Disconnect the C818 Steering Wheel Position Sensor.

3Check connector C818 for damage and proper connection and measure the resistance between pin 2 of steering wheel position sensor connector C818 and pin 2 of C200 DLC, circuit 4-EG15 (Gray/Orange) and 4-EG7 (Gray/RED), and between pin 3 of C818 and pin 10 of C200, circuit 5-EG7 (Blue/RED) and 5-EG15 (Blue/Black).

• Is the connector OK and the resistance is less than 2 ohms in both cases?

Yes

REPLACE the steering wheel position sensor. CHECK the system for proper operation

No

REPAIR connector C818 or circuit 4-EG15 between solder point S16 and connector C818, and circuit 5-EG15 between solder point S17 and connector C818. CHECK that the system operates correctly



PINPOINT TEST D: ROUTE COMPUTER MODULE DOES NOT RESPOND TO FDS 2000 SYSTEM REQUESTS



STATES

DETAILS/RESULTS/ACTIONS

D1: CHECK ELECTRICAL CIRCUIT 8-EE12 FOR OPEN

1Enter the OFF position.

2Disconnect Trip Computer Module C467.

2Disconnect Trip Computer Module C467.

3Check connector C467 for damage and proper connection and measure the resistance between pin 26 of the trip computer module connector C467 and pin 7 of the C200 DLC, circuit 8-EE12 (white) and 8-EE10 (white/black).

• Is the connector OK and the resistance is less than 2 ohms?

Yes

REPLACE the trip computer module. CHECK the system for proper operation

No

REPAIR connector or circuit 8-EE12. CHECK system operation for proper operation



PINPOINT TEST E: AUXILIARY HEATER DOES NOT RESPOND TO FDS 2000 OR NGS REQUESTS

STATES

DETAILS/RESULTS/ACTIONS

E1: CHECK ELECTRICAL CIRCUIT 8-EE11 FOR OPEN

1Enter the OFF position.

2Disconnect C878 auxiliary heater.

2Disconnect C878 auxiliary heater.

3Check connectors C878 and C70 for damage and proper connection and measure the resistance between pin 3 of the auxiliary heater connector C878 and pin 7 of the C200 DLC, circuit 8-EE11 (white/purple) and 8-EE10 (white/black).

• Are the plug connectors OK and the resistance is less than 2 ohms?

Yes

REPLACE the auxiliary heater. CHECK the system for proper operation

No

REPAIR connector or circuit 8-EE11 between C878 and solder point S140. CHECK system operation for proper operation



PINPOINT TEST F: RADIO/ROAD COMMUNICATION SYSTEM MODULE DOES NOT RESPOND TO FDS 2000 OR NGS SYSTEM REQUESTS



STATES

DETAILS/RESULTS/ACTIONS

F1: CHECK ELECTRICAL CIRCUIT 8-MD15 FOR OPEN CIRCUIT

1Enter the OFF position.

2Disconnect the C447 Radio/Road Communication System Module.

2Disconnect the C447 Radio/Road Communication System Module.

3Check connectors C447 and C445 for damage and proper connection and measure the resistance between pin 16 of the radio/road communication module connector C447 and pin 7 of the C200 DLC, circuit 8-MD15 (white/green) and 8-EE10 (white/black).

• Are the plug connectors OK and the resistance is less than 2 ohms?

Yes

REPLACE the radio/road communication module. CHECK the system for proper operation

No

REPAIR connector or circuit 8-MD15. CHECK system operation for proper operation



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