Left side panel of the rear body (station wagon) (Focus 1)

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NameSpecification
Rear side panel
Seal mounting panel

Removal


1. General notes:
  • Depending on the nature of the damage, it is also possible to perform a sectional replacement of the rear side panel (see Operation 44 513 0).
  • Remove the following components: bumper, taillight, tailgate seal, vent holder, door window, interior trim panels, inner fender, seat cushion, rear seatback, seat belt, roof rail protector, lower trim panel, and lock striker.
  • Move flooring and electrical wiring away from the work area.
  • Note the cutout for the replacement part in the lower trim panel.

2. Seal mounting panel
  • Place of cutting

Place of cutting


3. Rear side panel
  • 1. Place of cutting
  • 2. Heat the work area.
  • 3. Cutting zone

3. Cutting zone





Installation


1. General instructions:
  • When replacing the right rear side panel, apply flange sealant around the tank opening area before installing it.

2.
NOTE: Apply two-component metal adhesive immediately prior to installing the new spare part.


Rear side panel
  • 1. Perform continuous welding using MIG technology
  • 2. Perform puddling welding.
  • 3. Apply two-component metal adhesive. Fix the wheel arch flanging and perform spot welding.
  • 4. Using a spot welder, weld a backing strip under the cut edge and make a continuous weld using the MIG process.

4. Using a spot welder, weld a backing strip under the cut edge and make a continuous weld using…


3. Seal mounting panel
  • 1. Perform a continuous weld using MIG technology.
  • 2. Perform puddling welding.

2. Perform puddling welding.






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