Deformable element of the side member — removal and installation (Focus 1)

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Special tool


Device for installing left deformable box profile 501065
Device for installing the right deformable box profile 501066

NameSpecification
Deformable element

Removal


1. General notes:
  • Before starting repairs, the crossbar should be removed.
  • Use the installation jig. Make sure that the dimensions and tolerances of the side member at the point of connection to the deformable element comply with the specification.
  • When checking the accuracy of the installation of the deformable element, the crossbar should also be raised.

2.
CAUTION: Do not weaken the side member when separating welds.


Deformable element
  • Separate the weld.

Separate the weld.


3. Deformable element
  • Separate the weld.

Separate the weld.





Installation


1. General notes:
  • When fixing the deformable element, the crossbar should also be raised.
  • Secure the deformable element with several spot welds.
  • Use welds made using MIG technology with breaks (minimal thermal deformation).
  • Restore the original weld length.

2. Deformable element
  • 1. Lift it up together with the installation tool and crossbar.
  • 2. Continuous welding seam using MIG technology

2. Continuous welding seam using MIG technology


3. Deformable element
  • Continuous welding seam using MIG technology

Continuous welding seam using MIG technology






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