Contents: Removal ↳ Installation ↳
Special tool
![]() | Device for installing left deformable box profile 501065 |
![]() | Device for installing the right deformable box profile 501066 |
| Name | Specification |
| Deformable element |
Removal
1. General notes:
- Before starting repairs, the crossbar should be removed.
- Use the installation jig. Make sure that the dimensions and tolerances of the side member at the point of connection to the deformable element comply with the specification.
- When checking the accuracy of the installation of the deformable element, the crossbar should also be raised.
2.
CAUTION: Do not weaken the side member when separating welds.
Deformable element
- Separate the weld.

3. Deformable element
- Separate the weld.

Installation
1. General notes:
- When fixing the deformable element, the crossbar should also be raised.
- Secure the deformable element with several spot welds.
- Use welds made using MIG technology with breaks (minimal thermal deformation).
- Restore the original weld length.
2. Deformable element
- 1. Lift it up together with the installation tool and crossbar.
- 2. Continuous welding seam using MIG technology

3. Deformable element
- Continuous welding seam using MIG technology


