Diesel engine specifications (Power unit / Diesel engine 1.8 l / Ford Focus 1 1998-2004)

Engine specifications - 75 hp

Name
Code	BHDA
Ignition order	1-3-4-2
Cylinder diameter	82.5 mm
piston stroke	82 mm
Working volume	1753 cc
Compression ratio	19,4: 1
Power at 4000 rpm	55 kW (75 HP)
Torque at 1800 rpm.	175 Nm
The speed of rotation of the crankshaft in idle mode	800 rpm

Engine specifications - 90 hp

Name
Code	C9DB/C9DE
Ignition order	1-3-4-2
Cylinder diameter	82.5 mm
piston stroke	82 mm.
Working volume	1753 cc
Compression ratio	19,4: 1
Power at 4000 rpm	66 kW (90 HP)
Torque at 2000 rpm.	200 Nm
The speed of rotation of the crankshaft in idle mode	800 rpm

Engine Specifications - 100 HP

Name
Code	FFDA
Ignition order	1-3-4-2
Cylinder diameter	82.5 mm
piston stroke	82 mm.
Working volume	1753 cc
Compression ratio	18,5: 1
Power at 3850 rpm	74 kW (100 HP)
Torque at 1750 rpm.	240 Nm
The speed of rotation of the crankshaft in idle mode	900 rpm

Engine specifications - 115 hp

Name
Code	F9DA/F9DB
Ignition order	1-3-4-2
Cylinder diameter	82.5 mm
piston stroke	82 mm
Working volume	1753 cc
Compression ratio	18,5: 1
Power at 3800 rpm	85 kW (115 HP)
Torque at 1850 rpm.	250 Nm
The speed of rotation of the crankshaft in idle mode	900 rpm

Name	l
Primary filling including oil filter	5,6
Service filling including oil filter	5,0

Block dimensions

Name	mm
Bore - Class 1	82,500 - 82,515
Bore -class 2	82,515 - 82,530
Main bearing bore diameter	57,683 - 57,696

Piston dimensions

Name	mm
Piston diameter -class 1	82,410 - 82,425
Piston diameter -class 2	82,425 - 82,440
Piston ring gaps
- top compression ring	0,310 - 0,500
- lower compression ring	0,310 - 0,500
- oil scraper ring	0,250 - 0,580

Joint location (castles) piston rings: the joints of the piston rings must be evenly spaced around the circumference of the corresponding piston. This requirement also applies to the joints of the elements of the oil scraper ring. The joints of the piston rings should be at an angle of 120 degrees to each other.

Crankshaft Dimensions

Name	mm
Axial clearance of the main journal	0,110 - 0,370
Main journal diameter	53,970 - 53,990
Crankpin diameter	48,970 - 48,990

Connecting rod dimensions

Name	mm
Bottom head hole diameter	52,000 - 52,020
Upper head hole diameter	26,012 - 26,020
Radial clearance in the connecting rod bearing shells	0,016 - 0,074

Piston pin dimensions

Name	mm
Piston pin diameter	27,996 - 28,000

Camshaft dimensions

Name	mm
Camshaft axial clearance	0,100 - 0,240
Bearing neck diameter	27,960 - 27,980

Cylinder head dimensions

Name	mm
Valve guide inner diameter	8,000 - 8,025
Camshaft bearing bore diameter	30,500 - 30,525
Maximum flatness - for longitudinal and diagonal measurement	0,600
Cylinder head gasket thickness with piston protrusion 0.550 mm - 0.600 mm	1.270 (two identification notches)
Cylinder head gasket thickness with piston protrusion 0.601 mm - 0.650 mm	1.320 (three identification notches)
Cylinder head gasket thickness with piston protrusion 0.651 mm - 0.700 mm	1.370 (four identification notches)
Cylinder head gasket thickness with piston protrusion 0.701 mm - 0.750 mm	1.420 (five identification notches)
Cylinder head gasket thickness with piston protrusion 0.751 mm - 0.800 mm	1.470 (six identification notches)
Cylinder head gasket thickness with piston protrusion 0.801 mm - 0.850 mm	1.520 (seven identification notches)

Oil pressure specifications

Name	bar
Minimum oil pressure at idle	0,75
Minimum oil pressure at 2000 rpm	1,50

Torque Specifications - 75 HP and 90 hp

Name	Nm	lb-ft	lb-in
Nuts of fastening of spherical hinges of the lower levers	83	61	-
Nuts of fastening of tips of steering draughts	26	19	-
Nuts of fastening of the stabilizer of cross stability	47	35	-
Nut of fastening of a cover of the intermediate bearing of a semiaxis	27	20	-
Arm of fastening of the intermediate bearing of a semiaxis to the block of cylinders	48	35	-
Nuts of fastening of a forward support of the engine	83	61	-
Front engine mount to body	83	61	-
Bracket for fastening the wiring harness to the gearbox in the block with the drive axle	12	9	-
Bracket of fastening of a basic pillow of the engine to a subframe	48	35	-
Engine mount center bolt	120	89	-
Bracket for mounting the engine support pad to the gearbox in a block with a drive axle	84	62	-
Radiator support bracket bolts	10	-	89
Water pump mounting bolts (M8)	23	17	-
Water pump mounting bolts (M6)	10	-	89
Vacuum line bracket to thermostat housing	9	-	80
Air conditioning compressor to support bracket	25	18	-
Charge air cooler mounting bolts	5	-	44
Turbocharger support bracket to cylinder block	24	18	-
Arm of fastening of the pipeline of the amplifier of a steering to a body	10	-	89
Power steering pump to support bracket	24	18	-
Bolt of fastening of a tensioner of a belt of a drive of accessories	23	17	-
Accessory drive belt tensioner to power steering pump bracket	24	18	-
Engine support bracket to cylinder block	47	35	-
Engine lifting lug to cylinder head	23	17	-
Exhaust manifold to catalytic converter	40	30	-
Catalytic Converter to Exhaust Flex Coupling	40	30	-
Catalytic Converter Support Bracket Bolts	24	18	-
Vacuum line to the vacuum pump of the brake booster	18	13	-
Vacuum pump for brake booster to cylinder head	22	16	-
Bolts of fastening of a transmission in the block with the leading bridge	40	30	-
Starter mounting bolts	20	15	-
starter mounting bracket	20	15	-
Power steering high pressure line to engine lift eye	10	-	89
Fuel filter to bracket	23	17	-
Oil pressure switch to cylinder head	20	15	-
Oil drain plug	25	18	-
Bracket for receiving oil line to cylinder block	10	-	89
Bolts of fastening of an oil crankcase	10	-	89
Bolts of fastening of a tube of the indicator of level of oil	10	-	89
Crankshaft main bearing caps	a	-	-
Bolts of fastening of covers of bearings of rods	a	-	-
Timing chain housing to cylinder block (M6)	10	-	89
Timing chain housing to cylinder block (M8)	23	17	-
Bolts of fastening of the holder of a back oil seal of a cranked shaft	20	15	-
Pressure plate mounting bolts	29	21	-
Crankshaft Position Sensor Mounting Bracket (CKP)	10	-	89
Arm of the generator to the block of cylinders	42	31	-
Generator to bracket (M8)	24	18	-
Generator to bracket (M10)	50	37	-
Idler pulley bracket to alternator bracket	24	18	-
Alternator Idler Bolt	24	18	-
Vacuum line bracket to cylinder head	22	16	-
Nuts of fastening of an oil deflector	20	15	-
Camshaft bearing cap nuts	20	15	-
Bolts of fastening of a cover of a head of cylinders	5	-	44
High pressure fuel pump to rear timing chain case	20	15	-
Bracket of fastening of the fuel pump of a high pressure	23	17	-
Fuel filter bracket to cylinder head	23	17	-
High pressure fuel supply lines to fuel injectors	28	21	-
High pressure fuel supply lines to high pressure fuel pump	28	21	-
Bolts of fastening of a pulley of the fuel pump of a high pressure	42	31	-
Bolt of fastening of a pulley of a camshaft	50	37	-
Timing belt tensioner to cylinder head	50	37	-
Stub	24	18	-
Bolt of fastening of a pulley of a cranked shaft	a	-	-
Bolts for fastening the supply and return oil pipelines of the turbocharger	10	-	89
Catalytic Converter Mounting Bracket	24	18	-
Timing belt cover bolts	7	-	70
coolant pipe bracket	25	18	-
Oil pump to cylinder block	23	17	-
Intake manifold to cylinder head	23	17	-
Exhaust manifold to cylinder head	24	18	-
Bolt of fastening of a broad tank of the cooling system	10	-	89
Mudguard mounting bolts	11	8	-
Exhaust gas recirculation pipeline (EGR) to intake manifold	20	15	-
air filter bracket	23	17	-
Bolts of fastening of a head of cylinders	a	-	-
Fuel injector clamp bolt.	23	17	-
Cylinder head temperature sensor (SNT)	20	15	-
glow plug	15	11	-
Power supply to the glow plug	3	-	19
Rear Timing Belt Cover	10	-	89
High pressure fuel pump oil seal holder	10	-	89
High pressure fuel pump pulley	42	31	-
Engine support to cylinder block	28	21	-
Engine mount bracket studs	13	10	-
Bolts of fastening of a pulley of the water pump	23	17	-
Intake manifold nuts and bolts	23	17	-
intake manifold studs	10	-	89
exhaust manifold studs	13	10	-
Bracket for fastening the turbocharger oil supply line to the cylinder block	48	35	-
EGR cooler mounting bracket to cylinder block	23	17	-
EGR cooler flange to EGR valve	20	15	-
Thermostat housing to cylinder block	23	17	-
Water drain plug	9	-	80
Arm of fastening of a hose of a cooling liquid to the block of cylinders	50	37	-
Flywheel mounting bolts	a	-	-
Vehicle speed sensor mounting bolt (VSS)	10	-	89
Bolt of fastening of system of compulsory ventilation of a crankcase	23	17	-
Bracket of fastening of a final collector	51	38	-

a = Refer to the procedure in this section

Torque Specifications - 100 HP and 115 hp

Name	Nm	lb-ft	lb-in
Nuts of fastening of spherical hinges of the lower levers	83	61	-
Nuts of fastening of tips of steering draughts	26	19	-
Nuts of fastening of the stabilizer of cross stability	47	35	-
Nut of fastening of a cover of the intermediate bearing of a semiaxis	27	20	-
Arm of the intermediate bearing of a semiaxis to the block of cylinders	48	35	-
Nuts of fastening of a forward support of the engine	83	61	-
Front engine mount to body	83	61	-
Bracket for fastening the wiring harness to the gearbox in the block with the drive axle	12	9	-
Bracket of fastening of a basic pillow of the engine to a subframe	48	35	-
Engine mount center bolt	120	89	-
Bracket for mounting the engine support pad to the gearbox in a block with a drive axle	84	62	-
Radiator support bracket bolts	10	-	89
Water pump mounting bolts (M8)	23	17	-
Water pump mounting bolts (M6)	10	-	89
Vacuum line bracket to thermostat housing	9	-	80
Air conditioning compressor (A/C) to support bracket	25	18	-
Charge air cooler mounting bolts	5	-	44
Bracket for fastening the turbocharger to the cylinder block	24	18	-
Arm of fastening of the pipeline of the amplifier of a steering to a body	10	-	89
Power steering pump to support bracket	24	18	-
Bolt of fastening of a tensioner of a belt of a drive of accessories	23	17	-
Accessory drive belt tensioner to power steering pump bracket	24	18	-
Engine support bracket to cylinder block	47	35	-
Engine lifting lug to cylinder head	23	17	-
Exhaust manifold to catalytic converter	40	30	-
Catalytic Converter to Exhaust Flex Coupling	40	30	-
Catalytic Converter Support Bracket Bolts	24	18	-
Vacuum line to the vacuum pump of the brake booster	18	13	-
Vacuum pump for brake booster to cylinder head	22	16	-
Bolts of fastening of a transmission in the block with the leading bridge	40	30	-
Starter mounting bolts	20	15	-
starter mounting bracket	20	15	-
Power steering high pressure line to engine lift eye	10	-	89
Fuel filter to bracket	23	17	-
Oil pressure switch to cylinder head	20	15	-
Oil drain plug	36	27	-
Bracket for receiving oil line to cylinder block	10	-	89
Bolts of fastening of an oil crankcase	10	-	89
Bolts of fastening of a tube of the indicator of level of oil	10	-	89
Crankshaft main bearing caps	a	-	-
Bolts of fastening of covers of bearings of rods	a	-	-
Chain housing to cylinder block (M6)	10	-	89
Chain housing to cylinder block (M8)	23	17	-
Bolts of fastening of the holder of a back oil seal of a cranked shaft	20	15	-
Clutch pressure plate mounting bolts	30	22	-
Crankshaft Position Sensor Mounting Bracket (CKP)	10	-	89
Arm of the generator to the block of cylinders	42	31	-
Generator to bracket (M8)	24	18	-
Generator to bracket (M10)	50	37	-
Idler pulley bracket to alternator bracket	24	18	-
Alternator Idler Bolt	24	18	-
Vacuum line bracket to cylinder head	22	16	-
Nuts of fastening of an oil deflector	20	15	-
Camshaft bearing cap nuts	20	15	-
Bolts of fastening of a cover of a head of cylinders	5	-	44
Electronic vacuum control valve support bracket to intake manifold	10	-	89
High pressure fuel pump to rear chain case	20	15	-
Bracket of fastening of the fuel pump of a high pressure	23	17	-
Fuel filter bracket to cylinder head	23	17	-
High pressure fuel supply lines to fuel injectors	a	-	-
High pressure fuel supply lines to the fuel manifold	a	-	-
High pressure fuel supply line to high pressure fuel injection pump	a	-	-
Fuel rail mounting bolts	a	-	-
Bolts of fastening of an arm of a fuel collector	a	-	-
Bolts of fastening of a pulley of the fuel pump of a high pressure	42	31	-
Bolt of fastening of a pulley of a camshaft	50	37	-
Timing belt tensioner to cylinder head	50	37	-
Stub	24	18	-
Bolt of fastening of a pulley of a cranked shaft	a	-	-
Turbocharger Oil Return Line Bolt	10	-	89
Bolts of fastening of the supply oil pipeline of the turbocharger	12	9	-
Catalytic Converter Mounting Bracket	24	18	-
Timing belt cover bolts	7	-	70
coolant pipe bracket	25	18	-
Oil pump to cylinder block	23	17	-
Intake manifold to cylinder head	23	17	-
Exhaust manifold to cylinder head	24	18	-
Expansion tank of the cooling system	10	-	89
Mudguard mounting bolts	11	8	-
Exhaust gas recirculation pipeline (EGR) to intake manifold	20	15	-
air filter bracket	23	17	-
Long cylinder head bolt	a	-	-
Short cylinder head bolt	a	-	-
fuel injector holder	38	28	-
Cylinder head temperature sensor (CHT)	20	15	-
glow plug	15	11	-
Power supply to the glow plug	3	-	19
Rear Timing Belt Cover	10	-	89
High pressure fuel pump oil seal holder	10	-	89
High pressure fuel pump pulley	42	31	-
Engine support to cylinder block	28	21	-
Studs to engine mount bracket	13	10	-
Bolts of fastening of a pulley of the water pump	23	17	-
Intake manifold nuts and bolts	23	17	-
intake manifold studs	10	-	89
exhaust manifold studs	13	10	-
Bracket for fastening the turbocharger oil supply line to the cylinder block	48	35	-
EGR cooler mounting bracket to cylinder block (in the presence of)	23	17	-
EGR cooler flange to EGR valve (in the presence of)	20	15	-
EGR pipe flange to EGR valve (in the presence of)	20	15
EGR pipe flange to turbocharger (in the presence of)	24	18	-
Thermostat housing to cylinder block	23	17	-
Water drain plug	9	-	80
Arm of fastening of a hose of a cooling liquid to the block of cylinders	50	37	-
Dual flywheel bolts	a	-	-
Vehicle speed sensor mounting bolt (VSS)	10	-	89
Bolt of fastening of the case of PCV	23	17	-
Bracket of fastening of a final collector	51	38	-

A) Refer to the procedure provided in this section

Lubricants, fluids, sealants and adhesives

Position	Specification
Ford Formula E SAE 5W-30 Engine Oil	WSS-M2C913-A1
Coolant	WSS-M97B44-D
transmission fluid (MTX)	WSD-M2C200-C
Power Steering Hydraulic Fluid	WSA-M2C195-A
Sealant - oil sump to ladder frame	WSE-M4G323-A6
Sealant - ladder frame to cylinder block	Hylomar SPM-4G9112-H
Sealant - No. 1 Camshaft Bearing Cap	WSK-M2G348-A5
Sealant - high pressure fuel pump pulley	WSK-M2G348-A5

Diesel engine specifications