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Focus 1 (1998-2004) Focus Turnier 1 (1998-2004) Focus 2 (2004-2010)

Diesel Engine Specifications

            0

Engine specifications - 75 hp.


Name
CodeBHDA
Firing order1-3-4-2
Cylinder diameter82.5 mm
Piston stroke82 mm
Working volume1753 cc
Compression ratio19,4: 1
Power at 4000 rpm55 kW (75 hp)
Torque at 1800 rpm.175 Nm
Idle speed of the crankshaft800 rpm.

Engine specifications - 90 hp.


Name
CodeC9DB/C9DE
Firing order1-3-4-2
Cylinder diameter82.5 mm
Piston stroke82 mm.
Working volume1753 cc
Compression ratio19,4: 1
Power at 4000 rpm66 kW (90 hp)
Torque at 2000 rpm.200 Nm
Idle speed of the crankshaft800 rpm.

Engine specifications - 100 hp.


Name
CodeFFDA
Firing order1-3-4-2
Cylinder diameter82.5 mm
Piston stroke82 mm.
Working volume1753 cc
Compression ratio18,5: 1
Power at 3850 rpm74 kW (100 hp)
Torque at 1750 rpm.240 Nm
Idle speed of the crankshaft900 rpm.

Engine specifications - 115 hp.


Name
CodeF9DA/F9DB
Firing order1-3-4-2
Cylinder diameter82.5 mm
Piston stroke82 mm
Working volume1753 cc
Compression ratio18,5: 1
Power at 3800 rpm85 kW (115 hp)
Torque at 1850 rpm.250 Nm
Idle speed of the crankshaft900 rpm.

Namel
Primary filling including oil filter5,6
Filling during maintenance, including oil filter5,0

Cylinder Block Dimensions


Namemm
Cylinder diameter - class 182,500 - 82,515
Cylinder diameter - class 282,515 - 82,530
Main bearing bore diameter57,683 - 57,696

Piston dimensions


Namemm
Piston diameter - class 182,410 - 82,425
Piston diameter - class 282,425 - 82,440
Clearances in piston ring joints
- upper compression ring0,310 - 0,500
- lower compression ring0,310 - 0,500
- oil scraper ring0,250 - 0,580

Position of piston ring joints (locks): piston ring joints must be evenly spaced around the circumference of the corresponding piston. This requirement also applies to the joints of the oil scraper ring elements. Piston ring joints must be positioned at an angle of 120 degrees to each other.


Crankshaft dimensions


Namemm
Axial clearance of the main journal0,110 - 0,370
Main journal diameter53,970 - 53,990
Crankpin diameter48,970 - 48,990

Connecting rod dimensions


Namemm
Bottom head hole diameter52,000 - 52,020
Upper head hole diameter26,012 - 26,020
Radial clearance in connecting rod bearing shells0,016 - 0,074

Piston pin dimensions


Namemm
Piston pin diameter27,996 - 28,000

Camshaft dimensions


Namemm
Axial clearance of the camshaft0,100 - 0,240
Bearing journal diameter27,960 - 27,980

Cylinder head dimensions


Namemm
Valve guide bushing inner diameter8,000 - 8,025
Diameter of the hole for installing the camshaft bearing30,500 - 30,525
Maximum flatness - in longitudinal and diagonal measurements0,600
Cylinder head gasket thickness with piston protrusion 0.550 mm - 0.600 mm1.270 (two identification notches)
Cylinder head gasket thickness with piston protrusion 0.601 mm - 0.650 mm1.320 (three identification notches)
Cylinder head gasket thickness with piston protrusion 0.651 mm - 0.700 mm1.370 (four identification notches)
Cylinder head gasket thickness with piston protrusion 0.701 mm - 0.750 mm1.420 (five identification notches)
Cylinder head gasket thickness with piston protrusion 0.751 mm - 0.800 mm1.470 (six identification notches)
Cylinder head gasket thickness with piston protrusion 0.801 mm - 0.850 mm1.520 (seven identification notches)

Oil Pressure Specifications


Namebar
Minimum oil pressure at idle0,75
Minimum oil pressure at 2000 rpm1,50

Torque specifications are 75hp and 90hp.


NameNmpound-footpound-inch
Lower control arm ball joint mounting nuts8361-
Steering tie rod end fastening nuts2619-
Anti-roll bar mounting nuts4735-
Axle shaft intermediate bearing cap fastening nut2720-
Bracket for fastening the intermediate bearing of the axle shaft to the cylinder block4835-
Front engine mount mounting nuts8361-
Front engine mount to body8361-
Bracket for fastening the electrical wiring harness to the gearbox in the block with the driving axle129-
Engine mount bracket to subframe4835-
Central bolt for fastening the engine support cushion12089-
Engine support mount bracket to gearbox in block with drive axle8462-
Radiator support bracket mounting bolts10-89
Water pump mounting bolts (M8)2317-
Water pump mounting bolts (M6)10-89
Vacuum line bracket to thermostat housing9-80
Air conditioning compressor to support bracket2518-
Charge Air Cooler Mounting Bolts5-44
Turbocharger support bracket to cylinder block2418-
Bracket for fastening the power steering pipeline to the body10-89
Power Steering Pump to Support Bracket2418-
Accessory Drive Belt Tensioner Mounting Bolt2317-
Accessory Drive Belt Tensioner to Power Steering Pump Bracket2418-
Engine support bracket to cylinder block4735-
Engine lifting eye to cylinder head2317-
Exhaust manifold to catalytic converter4030-
Catalytic converter for flexible insert of exhaust system4030-
Catalytic converter support bracket mounting bolts2418-
Vacuum line to the brake booster vacuum pump1813-
Brake booster vacuum pump to cylinder head2216-
Gearbox mounting bolts in the block with the driving axle4030-
Starter mounting bolts2015-
Starter mounting bracket2015-
Power steering high pressure line to engine lifting eye10-89
Fuel filter to bracket2317-
Oil pressure switch to cylinder head2015-
Oil drain plug2518-
Bracket of the inlet oil line to the cylinder block10-89
Oil pan mounting bolts10-89
Oil level indicator tube mounting bolts10-89
Crankshaft main bearing capsa--
Connecting rod bearing cap fastening boltsa--
Timing chain housing to cylinder block (M6)10-89
Timing chain housing to cylinder block (M8)2317-
Crankshaft Rear Oil Seal Holder Mounting Bolts2015-
Pressure plate mounting bolts2921-
Crankshaft Position Sensor (CKP) Mounting Bracket10-89
Generator bracket to cylinder block4231-
Generator to bracket (M8)2418-
Generator to bracket (M10)5037-
Tensioner Pulley Bracket to Generator Bracket2418-
Generator Tensioner Pulley Bolt2418-
Vacuum line bracket to cylinder head2216-
Oil deflector mounting nuts2015-
Camshaft bearing cap fastening nuts2015-
Cylinder head cover mounting bolts5-44
High pressure fuel pump to rear timing chain housing2015-
High pressure fuel pump mounting bracket2317-
Fuel filter bracket to cylinder head2317-
High pressure fuel supply lines to fuel injectors2821-
High pressure fuel supply lines to the high pressure fuel pump2821-
High pressure fuel pump pulley mounting bolts4231-
Camshaft pulley mounting bolt5037-
Timing Belt Tensioner to Cylinder Head5037-
Plug2418-
Crankshaft pulley mounting bolta--
Turbocharger feed and return oil line mounting bolts10-89
Catalytic converter mounting bracket2418-
Timing Belt Cover Fastening Bolts7-70
Coolant Pipe Bracket2518-
Oil pump to cylinder block2317-
Intake manifold to cylinder head2317-
Exhaust manifold to cylinder head2418-
Coolant expansion tank mounting bolt10-89
Mudguard mounting bolts118-
Exhaust Gas Recirculation (EGR) pipe to intake manifold2015-
Air filter bracket2317-
Cylinder head mounting boltsa--
Fuel injector clamp bolt.2317-
Cylinder Head Temperature Sensor (CHT)2015-
Glow plug1511-
Supplying power to the glow plug3-19
Rear valve timing belt cover10-89
High Pressure Fuel Pump Oil Seal Holder10-89
High pressure fuel pump pulley4231-
Engine support to cylinder block2821-
Engine Mount Bracket Studs1310-
Water pump pulley mounting bolts2317-
Intake Manifold Fastening Nuts and Bolts2317-
Intake Manifold Studs10-89
Exhaust manifold studs1310-
Bracket for fastening the turbocharger oil supply line to the cylinder block4835-
EGR cooler mounting bracket to cylinder block2317-
EGR Cooler Flange to EGR Valve2015-
Thermostat housing to cylinder block2317-
Water drain plug9-80
Coolant hose mounting bracket to cylinder block5037-
Flywheel mounting boltsa--
Vehicle Speed Sensor (VSS) Mounting Bolt10-89
Positive crankcase ventilation system mounting bolt2317-
Exhaust manifold mounting bracket5138-



a = Refer to the procedure presented in this section

Torque specifications are 100hp and 115hp.


NameNmpound-footpound-inch
Lower control arm ball joint mounting nuts8361-
Steering tie rod end fastening nuts2619-
Anti-roll bar mounting nuts4735-
Axle shaft intermediate bearing cap fastening nut2720-
Bracket of intermediate bearing of half-shaft to cylinder block4835-
Front engine mount mounting nuts8361-
Front engine mount to body8361-
Bracket for fastening the electrical wiring harness to the gearbox in the block with the driving axle129-
Engine mount bracket to subframe4835-
Central bolt for fastening the engine support cushion12089-
Engine support mount bracket to gearbox in block with drive axle8462-
Radiator support bracket mounting bolts10-89
Water pump mounting bolts (M8)2317-
Water pump mounting bolts (M6)10-89
Vacuum line bracket to thermostat housing9-80
Air Conditioning (A/C) Compressor to Support Bracket2518-
Charge Air Cooler Mounting Bolts5-44
Turbocharger mounting bracket to cylinder block2418-
Bracket for fastening the power steering pipeline to the body10-89
Power Steering Pump to Support Bracket2418-
Accessory Drive Belt Tensioner Mounting Bolt2317-
Accessory Drive Belt Tensioner to Power Steering Pump Bracket2418-
Engine support bracket to cylinder block4735-
Engine lifting eye to cylinder head2317-
Exhaust manifold to catalytic converter4030-
Catalytic converter for flexible insert of exhaust system4030-
Catalytic converter support bracket mounting bolts2418-
Vacuum line to the brake booster vacuum pump1813-
Brake booster vacuum pump to cylinder head2216-
Gearbox mounting bolts in the block with the driving axle4030-
Starter mounting bolts2015-
Starter mounting bracket2015-
Power steering high pressure line to engine lifting eye10-89
Fuel filter to bracket2317-
Oil pressure switch to cylinder head2015-
Oil drain plug3627-
Bracket of the inlet oil line to the cylinder block10-89
Oil pan mounting bolts10-89
Oil level indicator tube mounting bolts10-89
Crankshaft main bearing capsa--
Connecting rod bearing cap mounting boltsa--
Chain housing to cylinder block (M6)10-89
Chain housing to cylinder block (M8)2317-
Crankshaft Rear Oil Seal Holder Mounting Bolts2015-
Clutch pressure plate mounting bolts3022-
Crankshaft Position Sensor (CKP) Mounting Bracket10-89
Generator bracket to cylinder block4231-
Generator to bracket (M8)2418-
Generator to bracket (M10)5037-
Tensioner Pulley Bracket to Generator Bracket2418-
Generator Tensioner Pulley Bolt2418-
Vacuum line bracket to cylinder head2216-
Oil deflector mounting nuts2015-
Camshaft bearing cap fastening nuts2015-
Cylinder head cover mounting bolts5-44
Electronic Vacuum Regulating Valve Support Bracket to Intake Manifold10-89
High pressure fuel pump to rear chain housing2015-
High pressure fuel pump mounting bracket2317-
Fuel filter bracket to cylinder head2317-
High pressure fuel supply lines to fuel injectorsa--
High pressure fuel supply lines to the fuel raila--
High pressure fuel supply line to high pressure fuel pumpa--
Fuel manifold mounting boltsa--
Fuel manifold bracket mounting boltsa--
High pressure fuel pump pulley mounting bolts4231-
Camshaft pulley mounting bolt5037-
Timing Belt Tensioner to Cylinder Head5037-
Plug2418-
Crankshaft pulley mounting bolta--
Turbocharger return oil line mounting bolt10-89
Turbocharger oil feed line mounting bolts129-
Catalytic converter mounting bracket2418-
Timing Belt Cover Fastening Bolts7-70
Coolant Pipe Bracket2518-
Oil pump to cylinder block2317-
Intake manifold to cylinder head2317-
Exhaust manifold to cylinder head2418-
Expansion tank of the cooling system10-89
Mudguard mounting bolts118-
Exhaust Gas Recirculation (EGR) pipe to intake manifold2015-
Air filter bracket2317-
Long cylinder head bolta--
Short cylinder head bolta--
Fuel injector holder3828-
Cylinder Head Temperature (CHT) Sensor2015-
Glow plug1511-
Supplying power to the glow plug3-19
Rear valve timing belt cover10-89
High Pressure Fuel Pump Oil Seal Holder10-89
High pressure fuel pump pulley4231-
Engine support to cylinder block2821-
Engine Mount Bracket Studs1310-
Water pump pulley mounting bolts2317-
Intake Manifold Fastening Nuts and Bolts2317-
Intake Manifold Studs10-89
Exhaust manifold studs1310-
Bracket for fastening the turbocharger oil supply line to the cylinder block4835-
EGR cooler mounting bracket to cylinder block (if equipped)2317-
EGR Cooler Flange to EGR Valve (if equipped)2015-
EGR pipe flange to EGR valve (if equipped)2015
EGR pipe flange to turbocharger (if equipped)2418-
Thermostat housing to cylinder block2317-
Water drain plug9-80
Coolant hose mounting bracket to cylinder block5037-
Dual flywheel mounting boltsa--
Vehicle Speed Sensor (VSS) Mounting Bolt10-89
PCV Housing Mounting Bolt2317-
Exhaust manifold mounting bracket5138-

a) Refer to the procedure presented in this section

Lubricants, working fluids, sealants and adhesives


PositionSpecification
Ford Formula E SAE 5W-30 Motor OilWSS-M2C913-A1
CoolantWSS-M97B44-D
Transmission fluid (TF)WSD-M2C200-C
Power Steering Hydraulic FluidWSA-M2C195-A
Sealant - Oil pan to ladder frameWSE-M4G323-A6
Sealant - ladder frame to cylinder blockHylomar SPM-4G9112-H
Sealant - camshaft bearing cap No.1WSK-M2G348-A5
Sealant - High Pressure Fuel Pump PulleyWSK-M2G348-A5


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