Pinpoint tests of seats (cars up to 08.2001) (Focus 1)

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NOTE: Use a digital multimeter to make all electrical measurements.


PINPOINT TEST A: POWER SEAT DOES NOT WORK

STATES

DETAILS/RESULTS/ACTIONS

A1: CHECK VOLTAGE TO POWER SEAT SWITCH

1Enter the OFF position.

2Disconnect the Inoperative Power Seat Switch.

3Enter the ON position.

3Enter the ON position.

4Measure the voltage between:

NOTE:Power Driver's Seat - LHD.

- pin 2 C715 of the power seat switch, electrical circuit 29-AH6 (orange/yellow), on the wiring side, and ground.

NOTE:Power Driver Seat - RHD - Vehicles built before 12/1999.

- pin 2 C716 of the power seat switch, electrical circuit 29-AH14 (orange/yellow), on the wiring side, and ground.

NOTE:Power Driver's Seat - RHD - Vehicles built from 01/2000.

- pin 2 C715 of the power seat switch, electrical circuit 29-AH6 (orange/yellow), on the wiring side, and ground.

• Is the voltage more than 10V?

Yes

Go to A2.

No

REPAIR circuit 29-AH6 (orange/yellow) or circuit 29-AH14 (orange/yellow). CHECK for proper system operation.

A2: CHECK POWER SEAT SWITCH GROUND CIRCUIT FOR OPEN

1Enter the OFF position.

1Enter the OFF position.

2Measure the resistance between:

NOTE:Power Driver's Seat - LHD.

- pin 3 C715 of the power seat switch, electrical circuit 31-AH6 (black), on the wiring side, and ground.

NOTE:Power Driver Seat - RHD - Vehicles built before 12/1999.

- pin 3 C716 of the power seat switch, electrical circuit 31-AH14 (black), on the wiring side, and ground.

NOTE:Power Driver's Seat - RHD - Vehicles built from 01/2000.

- pin 3 C715 of the power seat switch, electrical circuit 31-AH6 (black), on the wiring side, and ground.

• Is the resistance less than 5 ohms?

Yes

Go to A3.

No

REPAIR circuit 31-AH6 (black) or circuit 31-AH14 (black). CHECK for proper system operation.

A3: CHECK THE VOLTAGE IN THE LOWERING CIRCUIT SUPPLIED TO THE POWER SEAT HEIGHT ADJUSTMENT MOTOR

1Connect the Inoperative Power Seat Switch.

2Disconnect the non-operating power seat height adjustment motor.

3Enter the ON position.

4Press the power seat switch to the DOWN position.

4Press the power seat switch to the DOWN position.

5Measure the voltage between:

NOTE:Power Driver Seat - LHD

- pin 1 C761 of the electric seat height adjustment motor with electric drive, electrical circuit 32-AH10 (white/black), on the wiring side, and "ground".

NOTE:Power Driver Seat - RHD - Vehicles built before 12/1999.

- pin 1 C760 of the electric seat height adjustment motor with electric drive, electrical circuit 32-AH18 (white/black), on the wiring side, and "ground".

NOTE:Power Driver's Seat - RHD - Vehicles built from 01/2000.

- pin 1 C761 of the electric seat height adjustment motor with electric drive, electrical circuit 32-AH10 (white/black), on the wiring side, and "ground".

• Is the voltage more than 10V?

Yes

Go to A4.

No

REPAIR circuit 32-AH10 (white/black) or circuit 32-AH18 (white/black). CHECK for proper system operation.

A4: CHECK VOLTAGE IN LIFT CIRCUIT TO POWER SEAT HEIGHT ADJUSTMENT MOTOR

1Press the power seat switch to the UP position.

1Press the power seat switch to the UP position.

2Measure the voltage between:

NOTE:Power Driver Seat - LHD

- pin 2 C761 of the electric seat height adjustment motor with electric drive, electrical circuit 33-AH10 (yellow/black), on the wiring side, and "ground"

NOTE:Power Driver Seat - RHD - Vehicles built before 12/1999.

- pin 2 C760 of the electric seat height adjustment motor with electric drive, electrical circuit 33-AH18 (yellow/black), on the wiring side, and "ground".

NOTE:Power Driver's Seat - RHD - Vehicles built from 01/2000.

- pin 2 C761 of the electric seat height adjustment motor with electric drive, electrical circuit 33-AH10 (yellow/black), on the wiring side, and "ground"

• Is the voltage more than 10V?

Yes

INSTALL a new power seat height adjustment motor. CHECK the system for proper operation.

No

REPAIR circuit 33-AH10 (yellow/black) or circuit 33-AH18 (yellow/black). CHECK for proper system operation.



PINPOINT TEST B: SEAT HEATING DOES NOT WORK



STATES

DETAILS/RESULTS/ACTIONS

B1: CHECK SWITCHING VOLTAGE SUPPLIED TO SEAT HEATING SWITCH

1Enter the ON position.

2Press the seat heating switch.

• Is the seat heating switch LED on?

Yes

Go to B2.

No

Go to B6.

B2: CHECK SWITCHING VOLTAGE SUPPLIED TO THE HEATER MATS OF THE INOPERATING HEATED SEAT

1Enter the OFF position.

2Disconnect the non-functioning heated seat.

3Enter the ON position.

4Press the seat heating switch.

4Press the seat heating switch.

5Measure the voltage between:

NOTE:Power Driver's Seat - LHD.

- Measure the voltage between pin 1 C30 of heated seat cushion, circuit 15S-HC8 (green/red), harness side and ground.

NOTE:Power passenger seat - LHD.

- Measure the voltage between pin 1 C31 of heated seat cushion, circuit 15S-HC111 (Green/White), harness side and ground.

NOTE:Power Driver's Seat - RHD.

- Measure the voltage between pin 1 C31 of heated seat cushion, circuit 15S-HC11 (Green/White), harness side and ground.

NOTE:Power passenger seat - RHD.

- Measure the voltage between pin 1 C30 of heated seat cushion, circuit 15S-HC8 (green/red), harness side and ground.

• Is the voltage more than 10V?

Yes

Go to B3.

No

REPAIR circuit 15S-HC8 (green/red) or circuit 15S-HC11 (green/white). CHECK system operation for proper operation.

B3: CHECK SEAT CUSHION HEATER MAT GROUND CIRCUIT FOR OPEN

1Enter the OFF position.

1Enter the OFF position.

2Measure the resistance between:

NOTE:Power Driver's Seat - LHD.

- measure the resistance between pin 4 C30 of the non-working heated seat back, circuit 31-HC8 (black), wiring side, and ground.

NOTE:Power passenger seat - LHD.

- measure the resistance between pin 4 C31 of the inoperative heated seat back, circuit 31-HC11 (black), wiring side, and ground.

NOTE:Power Driver's Seat - RHD.

- measure the resistance between pin 4 C31 of the inoperative heated seat back, circuit 31-HC11 (black), wiring side, and ground.

NOTE:Power passenger seat - RHD.

- measure the resistance between pin 4 C30 of the non-working heated seat back, circuit 31-HC8 (black), wiring side, and ground.

• Is the resistance less than 5 ohms?

Yes

Go to B4.

No

REPAIR circuit 31-HC8 (black) or circuit 31-HC11 (black). CHECK for proper system operation.

B4: CHECK SEAT CUSHION HEATER MAT CIRCUIT FOR OPEN

B4: CHECK SEAT CUSHION HEATER MAT CIRCUIT FOR OPEN

1Measure the resistance of the heating elements:

NOTE:Power Driver's Seat - LHD.

- measure the voltage between pin 1 C30 of the non-operating heated seat cushion, circuit 15S-HC8 (green/red), element side, and pin 2 C30 of the non-operating heated seat cushion, circuit 15S-HC7 (green/blue), element side.

NOTE:Power passenger seat - LHD.

- measure the voltage between pin 1 C31 of the non-operating heated seat cushion, circuit 15S-HC11 (green/white), element side, and pin 2 C31 of the non-operating heated seat cushion, circuit 15S-HC10 (green/orange), element side.

NOTE:Power Driver's Seat - RHD.

- measure the voltage between pin 1 C31 of the non-operating heated seat cushion, circuit 15S-HC11 (green/white), element side, and pin 2 C31 of the non-operating heated seat cushion, circuit 15S-H11 (green/orange), element side.

NOTE:Power passenger seat - RHD.

- measure the voltage between pin 1 30 of the non-operating heated seat cushion, circuit 15S-HC8 (green/red), element side, and pin 2 C30 of the non-operating heated seat cushion, circuit 15S-HC7 (green/blue), element side.

• Is the resistance 9 ohms (resistance of one heating mat)?

Yes

Go to B5.

No

INSTALL a new heater mat. CHECK the system for proper operation.

B5: CHECK SEAT BACK HEATER MAT CIRCUIT FOR OPEN

B5: CHECK SEAT BACK HEATER MAT CIRCUIT FOR OPEN

1Measure the resistance of the heater elements between:

NOTE:Power Driver's Seat - LHD.

- Measure the voltage between pin 3 C30 of the non-operating heated seat back, circuit 15S-HC7 (Green/Blue), element side and pin 4 C30 of the non-operating heated seat back, circuit 31-HC8 (Black), element side.

NOTE:Power passenger seat - LHD.

- Measure the voltage between pin 3 C31 of the non-operating heated seat back, circuit 15S-HC10 (Green/Orange), element side and pin 4 C31 of the non-operating heated seat back, circuit 31-HC11 (Black), element side.

NOTE:Power Driver's Seat - RHD.

- Measure the voltage between pin 3 C31 of the non-operating heated seat back, circuit 15S-HC10 (Green/Orange), element side and pin 4 C31 of the non-operating heated seat back, circuit 31-HC11 (Black), element side.

NOTE:Power passenger seat - RHD.

- Measure the voltage between pin 3 C30 of the non-operating heated seat back, circuit 15S-HC7 (Green/Blue), element side and pin 4 C30 of the non-operating heated seat back, circuit 31-HC8 (Black), element side.

• Is the resistance 9 ohms (resistance of one heating mat)?

Yes

REPAIR circuit 15S-HC7 (green/blue) or circuit 15S-HC10 (green/orange). CHECK system operation for proper operation.

No

INSTALL a new heater mat. CHECK the system for proper operation.

B6: CHECK IGNITION VOLTAGE SUPPLIED TO SEAT HEATING SWITCH

1Enter the OFF position.

2Disconnect the Inoperative Seat Heater Switch.

3Enter the ON position.

3Enter the ON position.

4Measure the voltage between:

NOTE:Power Driver Seat - LHD

- measure the voltage between pin 2 C694 of the inoperative seat heater switch, circuit 15-HC6 (green/yellow), harness side, and ground.

NOTE:Power Passenger Seat - LHD

- measure the voltage between pin 2 C695 of the inoperative seat heater switch, circuit 15-HC9 (green/black), harness side, and ground.

NOTE:Power Driver's Seat - RHD.

- measure the voltage between pin 2 C695 of the inoperative seat heater switch, circuit 15-HC9 (green/black), harness side, and ground.

NOTE:Power Passenger Seat - RHD

- measure the voltage between pin 2 C694 of the inoperative seat heater switch, circuit 15-HC6 (green/yellow), harness side, and ground.

• Is the voltage more than 10V?

Yes

Go to B7.

No

REPAIR circuit 15-HC6 (green/yellow) or circuit 15-HC9 (green/black). CHECK for proper system operation.

B7: CHECK SEAT HEATING SWITCH GROUND CIRCUIT FOR OPEN

1Enter the OFF position.

1Enter the OFF position.

2Measure the resistance between:

NOTE:Power Driver Seat - LHD

- measure the resistance between pin 4 C694 of the inoperative seat heating switch, circuit 31-LH29 (black), harness side, and ground.

NOTE:Power Passenger Seat - LHD

- Measure the resistance between pin 4 C695 of the inoperative seat heater switch, circuit 31-LH43 (Black), harness side and ground.

NOTE:Power Driver's Seat - RHD.

- measure the resistance between pin 4 C695 of the inoperative seat heating switch, circuit 31-LH43 (black), harness side, and ground.

NOTE:Power Passenger Seat - RHD

- Measure the resistance between pin 4 C694 of the inoperative seat heater switch, circuit 31-LH29 (Black), harness side and ground.

• Is the resistance less than 5 ohms?

Yes

CHECK the validity of the customer's complaint.

No

REPAIR circuit 31-LH29 (black) or circuit 31-LH43 (black). CHECK for proper system operation.



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