Replacing the steering gear (Mondeo 4)

The steering mechanism is removed for repair or replacement. However, keep in mind that the steering mechanism is the most important element of ensuring traffic safety. Low-quality repair of the mechanism can lead to serious consequences, so if necessary, repair it only in a specialized workshop or replace it with a new one.

You will need: 10 mm wrenches, 15 mm socket head, 13 mm wrench for pipeline fastening nuts.

1. Remove the front suspension subframe assembly with the steering gear, stabilizer bar and levers (see Removing and installing the front suspension subframe).

2. Remove the stabilizer bar (see Replacing the front suspension stabilizer bar components).



3. Remove the two bolts securing the steering gear to the front suspension subframe…

NOTE: The left mounting bolt is shown being removed, the right bolt is located symmetrically.

4….and remove the steering gear.

NOTE: Pay attention to the markings on the steering gear housing. When replacing, purchase a steering gear with the same markings.

5. Remove two bolts…



6….and remove the heat shield.



7. If it is necessary to replace the steering gear pipes, unscrew the nuts that secure them to the distributor…





8….and the mechanism housing, then remove the pipelines.

NOTE: The process for replacing the steering rod boots is described in the Steering Rod Replacement subsection.

9. Install the parts in the reverse order of removal. When installing the steering gear, make sure that the rack is in the middle (neutral) position and the position of the steering wheel corresponds to straight-ahead movement.

10. Check and, if necessary, adjust the front wheel alignment angles (see Checking and adjusting wheel alignment angles).