Contents: Battery ↳ Generator ↳ V-belt ↳ Starter ↳ Windscreen wiper ↳ Lighting ↳
Battery
A 12 V battery with a capacity of 35 Ah (270 A/50 RC), 43 Ah (360 A/60 RC) or 54 Ah (500 A/75 RC) is used. The negative pole of the battery is connected to the vehicle ground.
Generator
A generator with a built-in electronic regulator is used.
Brand: Bosch, Lucas or Motorola.
Nominal voltage: 14 V.
Maximum current: 35, 45 or 55 A.
Bosch Generators
| Type | K1 (R)14V 35A 20 | K1 (R)14V 45A 20 | K1 (R)14V 55A 20 |
| Catalogue No | 0120489172 | 0120489087 | 0120489099 |
| Current (A) at speed (rpm) | 10 at 130023 23 at 200035 35 at 6000 – | 10 at 125030 30 at 205040 40 at 355045 45 at 6000 | 10 at 120036 36 at 200040 40 at 235055 55 at 6000 |
| Winding resistance: | |||
| - stator (Ohm) | 0,26 – 0,286 | 0,18 – 0,198 | 0,14 – 0,154 |
| - rotor (Ohm) | 4,0 – 4,4 | 4,0 – 4,4 | 4,0 – 4,4 |
Lucas Generators
| Type | A 115/35 | A 133/45 | A 133/55 |
| Current (A) at 6000 rpm | 35 | 45 | 55 |
| Maximum stable speed (rpm) | 15 000 | 15 000 | 15 000 |
| Stator winding resistance (Ohm) | 0,133±0,05 | 0.295±0.01 (stator "delta") 0.098±0.01 (stator "star") | 0,203±0,01 |
| Rotor winding resistance (Ohm) | 3,2±0,16 | 3,2±0,16 | 3,2±0,16 |
| Minimum brush length (mm) | 5,0 | 5,0 | 5,0 |
| Adjustable voltage (V) | 13,7 – 14,6 | 13,7 – 14,6 | 13,7 – 14,6 |
Motorola Generators
| Type | SD 35 | SD 45 | SD 55 |
| Current (A) at 6000 rpm | 35 | 45 | 55 |
| Maximum stable speed (rpm) | 15 000 | 15 000 | 15 000 |
| Stator winding resistance (Ohm) | 0,35±0,05 | 0,28±0,014 | 0,24±0,012 |
| Rotor winding resistance (Ohm) | 4±0,2 | 4±0,2 | 4±0,2 |
| Minimum brush length (mm) | 4 | 4 | 4 |
| Adjustable voltage (V) | 13,7 – 14,6 | 13,7 – 14,6 | 13,7 – 14,6 |
V-belt
Brand: Motorcraft 83 HF 6C 301 AA, Motorcraft 83 HF 8A 615 AA or 83 HF 6B 301 BA.
Tension (checked on a cold belt using a special device):
- new belt:
- single: 400 – 500 N;
- double: 440 – 620 N;
- used belt (after at least 10 minutes of operation):
- single: 300 – 400 N;
- double: 300 – 400 N.
Deflection: 10mm when pressing with thumb in the middle of the longer section of the belt.
Starter
Bosch starters
| Type | EF (R)12V 0.8 kW | GF (R)12V 1,1 PS |
| Catalogue No | 0 001 211 228 | 0 001 311 113 |
| Idle speed check | 50A at 11.5V and 6000rpm | 70A at 11.5V and 7500rpm |
| Checking for short circuit | 9V at 300-390A8V at 280-350A | 7.4 V at 480 – 560 A 6.5 V at 410 – 490 A |
| Moment (Nm) | 12,5 – 15,0 | 15,0 – 16,0 |
| Minimum turn-on voltage (V) | 7,5 | 8,0 |
| Collector diameter (mm): | ||
| - nominal | 36,0 | 36,0 |
| - minimum | 33,5 | 33,5 |
| Brush contact force (N) | 11,5 – 13,5 | 18 – 21 |
| Minimum brush length (mm) | 13 | 13 |
| Rotor axial clearance (mm) | 0,1 – 0,3 | 0,1 – 0,3 |
Control size of electromagnetic switch (adjustable):
- starter Bosch 0 001 211 228: 16.0±0.15 mm;
- starter Bosch 0 001 311 113: 28.5±0.2 mm
Lucas starter
Type: 5 M 90 or 8 M 90.
Minimum collector width: 2.05 mm.
Minimum brush length: 8.0 mm.
Brush contact force: 8 N.
Rotor axial clearance: 0.25 mm
Starters Cajavec and Nippondenso
| Brand | Cajavec | Nippondenso | Nippondenso |
| Power (kW) | 0,88 | 0,6 | 0,8 |
| Minimum collector diameter (mm) | 32,8 | 28,0 | 28,0 |
| Minimum brush length (mm) | 10,0 | 10,0 | 10,0 |
| Brush contact force (N) | 4±0,2 | 4±0,2 | 4±0,2 |
| Minimum brush length (mm) | 16 | 15 | 12 |
| Rotor axial clearance (mm) | 0,3 | 0,6 | 0,6 |
Windscreen wiper
A two-speed windshield wiper with intermittent operation is used.
Lighting
Headlights
Brand: Bosch or Hella.
Light bulbs
| Quantity | Usage | Power (W) |
| 2 | High and low beam headlights H4 | 55/60 |
| 2 | High beam headlights H3 (Ghia) | 55 |
| 2 | Front fog lights H3 (Ghia) | 55 |
| 2 | Rear lights and brake lights (berlin) | 21/5 |
| 8 or 10 | Brake lights (combination), direction indicators, rear fog light and reversing light | 21 |
| 4 | Front parking lights and number plate lighting | 5 |