Technical requirements and tightening torques (Mondeo 1 and 2)

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General information


Engine type6-cylinder in-line, 24-valve, with two cylinder heads, with two overhead camshafts on each cylinder head
Engine codeSEA
Working volume2544 cc
Cylinder diameter82.4 mm
Piston stroke79.5 mm
Compression ratio9.7:1
Power125 kW at 6250 rpm
Compression pressure (when turning with starter)9.0...15.0 bar
Cylinder firing order1-4-2-5-3-6
Location of 1st cylinderfrom the timing chain side
Direction of rotation of the engineclockwise (looking at the car from the right)

Cylinder head


Camshaft Bearing Diameter26.987...27.012 mm
Diameter of the hole for the hydraulic tappet16.018...16057 mm
Cylinder head gasket thickness1 mm
Maximum warpage of the mating surface of the cylinder head0.08 mm

Camshafts


Bearing journal diameter26.936...26.942 mm
Working clearance of camshaft bearings0.0125...0.038 mm
Axial play0.025...0.165 mm

Lubrication system


Brand and specification of oilsee here
Filling capacitysee Chapter 1
Oil pressure:
at idle0.5 bar
at 1500 rpm1.38...3.10 bar
at 3000 rpm3.0...3.5 bar
Oil pump clearances (between inner and outer rotor, max0.18 mm

Tightening torques for connections


NameNm
Cylinder head cover bolts:
Stage 140
Stage 2Turn 90° further
Stage 3Release 360°
Stage 440
Stage 5Turn 90° further
Stage 6Turn 90° further
Right engine mount83
Left engine mount (mod. with automatic transmission)48
Left engine mount (model with non-automatic transmission)83
Rear engine mount to subframe48
Center bolt to rear engine mount120
Front engine mount to subframe48
Center bolt to front engine mount120
Engine support bracket to cylinder block47
Timing chain guide to cylinder block25
Timing chain tensioner to cylinder block25
Timing chain cover to cylinder block25
Crankshaft position sensor to timing chain cover10
Crankshaft Pulley/Vibration Damper Center Bolt:
Stage 1120
Stage 2Release 360°
Stage 350
Stage 4Turn 90° further
Torque converter to faceplate36
Flywheel/faceplate to crankshaft80
Camshaft Bearing Caps10
Camshaft seal housing to cylinder head10
Camshaft Position Sensor10
Cylinder head cover10
Engine lifting eye to cylinder head82
Exhaust manifold25
Oil pump cover10
Oil pump to cylinder block11
Oil deflector to the crankcase10
Oil intake pipe to crankcase:
M610
M825
Oil separator to cylinder block10
Oil cooler pipe to transmission23
Oil deflector to the sump10
Drain plug of the pan25
Pallet25
Oil cooler to cylinder block57
Oil pressure sensor14
Lower section of the intake manifold10
Upper section of the intake manifold10
Cooling system pipe to the cylinder head10
Connecting pipe of the cooling system to the cylinder head6
Oil dipstick tube to cooling system connecting pipe10
Engine to transmission mounting bolts40
Subframe to body130
Gear shift mechanism to the body44
Front suspension strut to body46
Exhaust system inlet pipe40
Connecting rod lower head bolts:
Stage 123
Stage 243
Stage 3Turn 90° further
Lower crankcase to cylinder block:
Stage 1 (bolts 1...8)25
Stage 2 (bolts 9...16)40
Stage 3 (bolts 1...16)90
Stage 4 (bolts 17...22)25
Wheel mounting nuts85

Note: Bolts 1 through 16 must always be replaced after being removed


The material was copied from an information website (www.FordBook.ru)






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