Technical requirements of 6-cylinder engine (Mondeo 1 and 2)

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Cylinder head


Diameter of the hole for the hydraulic compensator16.018...16.057 mm
Working clearance of hydraulic compensator0.018...0.069 mm
Hydraulic compensator diameter15.988...16.000 mm
Maximum gasket warpage0.10 mm
Valve bevel angle45.5°
Valve seat angle 90°
Intake valve seat width1.1...1.4 mm
Exhaust valve seat width1.4...1.7 mm

Valves


IntakeGraduation
Valve plate diameter32 mm26 mm
Valve stem diameter5.975...5.995 mm5.950...5.970 mm
Clearance between valve stem and valve guide0.020...0.0690.045...0.094 mm
Free length of valve spring46.8 mm46.8 mm

Cylinder block


Number of main bearings4
Cylinder diameter:
Class 182.400...82.410 mm
Class 282.410...82.420 mm
Class 382.420...82.430 mm

Pistons and piston rings


Piston diameter:
Class 1
With coating82.390...82.410 mm
No coating82.370...82.380 mm
Class 2
With coating82.398...82.422 mm
No coating82.378...82.392 mm
Class 3
With coating82.410...82.430 mm
No coating82.390...82.400 mm
Repair dimensions - all enginesnot provided
Piston protrusion from the cylinder block at TDC0.415...0.115 mm
Clearance between cylinder and piston:
With coating0.012...0.022 mm
No coating0.018...0.042 mm
Clearance between ring and groove:
Upper compression0.04...0.75 mm
Second compression0.04...0.85 mm
Oil scrapertight fit
End clearance in the ring (installed):
Upper compression0.10...0.25 mm
Second compression0.27...0.42 mm
Oil scraper0.15...0.65 mm



Piston pin


Connecting rod axial play0.10...0.30 mm
Piston pin bore diameter21.008...21.012 mm
Clearance between pin and piston0.005...0.001 mm
Clearance between pin and connecting rod0.004...0.020 mm

Crankshaft and bearings


The diameter of the connecting rod journals is standard49.970...49.990 mm
Connecting rod bearing working clearance0.028...0.066 mm
Crankshaft axial play0.110...0.232 mm
Main journal diameter - standard62.968...62.992 mm
Main bearing working clearance0.025...0.045 mm
Inner diameter of main bearing shells - repair62.718...62.742 mm

Camshafts


Axial play of the camshaft0.025...0.165 mm
Working clearance of camshaft bearing0.0125...0.038 mm






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Mondeo 1 and 2 
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