Clutch faults (Mondeo 1 and 2)

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When you press the pedal, it reaches the floor with little or no effort


  • Cable breakage (Chapter 6).
  • Incorrect clutch adjustment (Chapter 6).
  • The clutch release bearing or fork is faulty (Chapter 6).
  • The diaphragm spring in the pressure plate assembly is broken (Chapter 6).


Clutch does not disengage (unable to select gear)


  • Incorrect clutch adjustment (Chapter 6).
  • Clutch disc sticking on the transmission input shaft splines (Chapter 6).
  • Clutch disc sticking to flywheel or pressure plate (Chapter 6).
  • Pressure plate assembly failure (Chapter 6).
  • Faulty or incorrectly assembled clutch release mechanism (Chapter 6).


Clutch slippage (vehicle speed does not increase as engine speed increases)


  • Incorrect clutch adjustment (Chapter 6).
  • Excessive wear of clutch disc linings (Chapter 6).
  • Clutch disc linings contaminated with oil (Chapter 6).
  • Pressure plate defective or diaphragm spring weakened (Chapter 6).


Intense vibration when engaging the clutch


  • Clutch disc linings contaminated with oil (Chapter 6).
  • Excessive wear of clutch disc linings (Chapter 8).
  • Cable jamming or wear (Chapter 6).
  • Faulty or deformed pressure plate or diaphragm spring (Chapter 6).
  • Worn or loose engine or transmission mounts (Chapter 2A).
  • Wear of the clutch disc hub splines or transmission input shaft (Chapter 6).





Noise when pressing or releasing the clutch pedal


  • Clutch release bearing wear (Chapter 6).
  • Clutch pedal bushings worn or lack of lubrication (Chapter 6).
  • Pressure plate assembly failure (Chapter 6).
  • Damage to the diaphragm spring of the pressure plate (Chapter 6).
  • Damping springs of the clutch disc are broken (Chapter 6).


(The text of the article was copied from the website www.FordBook.ru)






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