Technical requirements and tightening torques (Mondeo 1 and 2)

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Coolant


Mixture typesee here
Filling capacitysee Chapter 1

Pressure in the system


Pressure check1.2 bar (must be maintained for at least 10 seconds)

Expansion tank cap


Pressure1.2 bar (approximately, see value on the lid)

Thermostat


Start of opening92°C
Full disclosure106°C

Electric radiator fan


Switch-on temperature:
Single speed, two speed fans, stage 1100°C
2 speed fan stage 2103°C
Shutdown temperature:
Single speed, two speed fans, stage 193°C
2 speed fan stage 2100°C

Coolant temperature sensor


Resistance:
at -40°C860...900 kOhm
at 20°C35...40 kOhm
at 100°C1.9...2.5 kOhm
at 120°C1.0...1.3 kOhm

Air conditioning system


CoolantR134a

Tightening torques for connections


NameNm
Air Conditioning Compressor Bolts25
Air conditioning moisture separator to subframe11
Coolant Temperature Gauge Sensor8
Coolant temperature sensor23
Automatic Transmission Cooler Pipe Connections27
Radiator Bracket Bolts10
Bolts securing the cover to the thermostat housing:
4-cylinder engines9
V-shaped 6-cylinder engines18
Bolts securing the thermostat housing to the coolant pump outlet8...11
Coolant pump mounting bolts:
4-cylinder engines20
V-shaped 6-cylinder engines:
Coolant pump housing bolts to cylinder head (3):
Stage 110
Stage 2turn 90°
Coolant pump boots to case (5)18
Coolant Pump Pulley Bolts (4 Cylinder Engines)12


(The original source of the publication is on the website: FORDBOOK)






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Mondeo 4 
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Mondeo 1 and 2 
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