Technical requirements and tightening torques (Mondeo 1 and 2)

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Front brakes


TypeWith ventilated discs and floating single-piston caliper
Disc diameter:
Models with 4-cylinder engines260.0 mm
Models with 6-cylinder engines278.0 mm
Disc thickness:
New24.15 mm
Minimum22.20 mm
Disc end runout, max0.15 mm
Disc thickness variation, max0.015 mm
Front hub end runout, max0.05 mm

Rear drum brakes


TypeWith leading and trailing pads and automatic regulators
New drum diameter:
Sedan/Hatchback, 1.6 liter engine203.0 mm
Sedan/Hatchback, 1.8 and 2.0 liter engine228.6 mm
Station wagon228.6 mm
Maximum drum diameter:
Sedan/Hatchback, 1.6 liter engine204.2 mm
Sedan/Hatchback, 1.8 and 2.0 liter engine229.6 mm
Station wagon229.6 mm

Rear disc brakes


TypeWith solid discs and floating single-piston caliper
Disc diameter:252.0 mm
Disc thickness:
New20.0 mm
Minimum18.0 mm
Disc end runout, max0.15 mm
Disc thickness variation, max0.015 mm
Rear hub end runout, max0.05 mm

Tightening torques for connections


NameNm
ABS hydraulic modulator to bracket20
Automatic transmission selector cable bracket bolts24
Brake system pipe fittings13
Front Brake Caliper Bracket120
Front brake guide pins28
Parking brake lever supports23
Master cylinder bearings25
Rear Brake Caliper Bracket59
Rear brake guide pins41
Rear brake drum shield50
Wheel mounting nuts85
Mudguard bolts90
Vacuum servo amplifier40


(The text was obtained in its entirety from the specified website FordBook.ru)






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