Tightening torque specifications (Mondeo 2)

16V engine

Cylinder Head Bolts (before May 1998):
- the first stage	25
- the second stage	45
- third stage, hail	105° tighten further
Cylinder head bolts (since May 1998):
- the first stage	15
- the second stage	40
- third stage, hail	90° to tighten
Camshaft Bearing Caps:
- the first stage	10
- the second stage	19
Camshaft position sensor on the cylinder head	21
Camshaft drive gears	68
Cylinder head cover:
- the first stage	2
- the second stage	7
Spark plugs	15
Ignition coil holder in cylinder head	21
Drive belt tensioner	38
Protective cover for toothed belt, top	4 (10 since May 1998)
Protective cover for toothed belt, bottom	7
Crankshaft Belt Pulley	115
Engine crankcase fan	10
Main bearing cap, screws, pin screws	80 (83 since May 1998)
Connecting rod bearing caps:
- the first stage	16
- the second stage, hail	90° to tighten
Flywheel/drive disc screws	112
Oil pump	11
Oil pump inlet pipe	10
Guide lubrication plate	19
Liquid pump	18
Water pump belt pulley	10
Rear flange sealing ring	30
Crankshaft Position Sensor Holder	8
Oil pan	21
Clutch pressure plate	30
Engine lifting eye on generator console	47
Engine lifting eye on cylinder head	16
Thermostat housing	20
EGR valve on the intake manifold	9
Exhaust manifold, screws and nuts	15
Intake manifold, screws and nuts	18
Throttle body	9
Hydraulic power steering console (cylinder head)	47
Console for compressor and power steering pump on cylinder head	47
Three-phase current generator console on the cylinder block	47
Drive belt guide roller	48
Drive shaft intermediate bearing console on cylinder head	48
Intermediate shaft bearing on console	27
Radiator supports on the subframe	23
Hydraulic switch	27
Oil drain plug (crankcase oil pan)	25
Oil drain screw (transmission)	35
Oil drain plug (gearbox) Threaded oil filler plug (gearbox)	35
Air conditioning compressor	25
Heating line clamp to oil pan	10
Auxiliary frame to the body	130
Rear (right) support from rotation to the gearbox	84
Rear (right) support from rotation to the auxiliary frame	48
Steering to subframe	130
Left engine mount to gearbox	84
Right engine mount bracket to engine and engine mount	84
Engine mount	84
Middle screw of the support from turning	84
Engine to gearbox	40
Starter to gearbox	48
Rear wishbone to steering knuckle ball head bolts	83
Tie rod end to steering gear lever	37
Stabilizer linkage system to shock absorber strut	47
Power steering pump to console	47
Heat shield sheet for cylinder head	10 (2 liter)
Heat shield sheet and coolant pipe holder to exhaust manifold	10 (1.6 and 1.8 liters)
Oil level dipstick tube to cylinder head	9
Belt pulley lining	5
Outlet pipe to intake manifold	40
Protective sheet under the radiator	7
Intake pipe to intake manifold	4
Cylinder head oil injection nozzles	10
Lubrication channel plug, thread M10x11.5	24
Oil channel plug, 1/4 inch thread	25
Engine oil level sensor	22

V6 Engine

Cylinder head bolts:
- the first stage	40
- the second stage, hail	Turn 90°
- third stage, hail	loosen 360°
- the fourth stage	40
- fifth stage, hail	Turn 90°
- sixth stage, hail	Turn 90°
Lower half of the crankcase to the cylinder block
- initial moment, all	4
- screws 1–8 (see corresponding figure)	25
- screws 9–16	40
- screws 1–16, deg	90° to tighten
- screws 17–22	25
Connecting rod bearing caps:
- the first stage	40
- the second stage	43
- the third stage	90° to tighten
Camshaft Bearing Caps	10
Oil seal ring housing to head (for camshaft)	10
Timing chain tensioner to cylinder head	25
Drive chain guide bar	25
Steering gear housing cover to cylinder block	25
Camshaft position sensor to steering gear housing cover	10
Crankshaft position sensor to the steering gear housing cover	10
Belt pulley to crankshaft:
- the first stage	120
- the second stage	Loosen 360°
- the third stage	50
- fourth stage, hail	90° to tighten
Power steering pump to console	25
Power steering pump console to steering gear housing cover	10
Belt pulley power steering pump	25
Spark plugs	15
Cylinder head cover	10
Engine lifting eye	112
Oil drain plug thread	26
Oil pan screws	25
Oil cooler to cylinder head	57
Hydraulic switch	14
Exhaust manifold	20
Knock sensor on the cylinder head	34
Generator console	15
Generator to console	47
Flywheel/drive disc	80
Camshaft Seal Ring Holder	10
Liquid pump:
- stage 1	10
- stage 2, hail	90° to tighten
Oil dipstick guide tube	10
Lower intake pipe to cylinder head	10
Upper intake pipe to cylinder head cover	10
Ignition coil to cylinder head cover	6
Ground wire to ignition coil	6
Drive shaft bearing to cylinder head	47
Rear engine mount (with automatic transmission)	48
Rear engine mount (manual transmission)	83
Rear support from rotation to the auxiliary frame	84
Middle screw of the support from turning	120
Front support from rotation to the auxiliary frame	48
Thrust bearing of the drive shaft to the gearbox	27
Torque converter to drive disk	36
Switch mechanism to the body	44
Stabilizer holder	55
Shift Fork Rod Clamp Screw	16
Front exhaust pipe	40
Rear neutralizer	40
Shock absorber piston rod nut	46
Engine to gearbox	40
Starter to gearbox	48
Wheel nuts	85
Drive shaft nuts	340
Cover for oil pump	10
Oil pump to cylinder head	10
Oil guide plate to the bottom of the crankcase	10
Oil pickup pipe to crankcase - thread M6	10
Oil pickup pipe to crankcase - thread M8	25
Oil pipe to radiator	23
Oil separator to cylinder head	10
Cooling system
Liquid pump	18
Liquid pump belt pulley	10
Liquid Pump Belt - Guide Roller	38
Generator Belt Tensioner	38
Thermostat housing	20

Clutch

Clutch master cylinder	10
Clutch slave cylinder	10
Liquid line of the working cylinder	14
Clutch to flywheel	30
Clutch release lever clamp screw	24

Five-speed gearbox

Clutch release lever clamp screw	24
Shift mechanism for gearbox	11
Gearbox shift stabilizer (not all)	55
Shift Fork Rod Clamp (Not All)	16
Shift cable bushing	9
Gear shift lever to the base of the monocoque body	10
Exhaust pipe to manifold	40
Starter to gearbox	48
Gearbox to engine	40

Tightening torques for gearbox installation

Right drive shaft thrust bearing	27
Auxiliary frame to the body	130
Steering to subframe	130
Radiator support bracket to subframe	10
Rear radial engine bearing to gearbox	88
Air filter clamp to rear engine mount	23
Front engine mount bracket to engine and hydraulic engine bearing	83
Left/right support console from turning to gearbox	48
Middle screw of the support from turning	120
Right support from rotation to the auxiliary frame	48
Left support from rotation to the auxiliary frame	48
Neutralizer for the exhaust system	40
Servo control line clamp to subframe	25
Wheel nuts	85
Wheel suspension parts	See section "Engine"
Reverse light switch	10

Front wheel suspension

Wishbone Clamping Screw/Nut	83
Rear ball joint screw/nut	58
Subframe screws	130
Anti-rotation stops	See section "Engine"
Steering gear screws/nuts	130
Clamp screw rear side - shock absorber strut	85
Drive shaft nuts	340
ABS system sensor	10
Disc Brake Caliper Bolts	See section "Brake system"
Tie rod ends to steering gear arm	37
Wishbone to subframe (outside down), Nm + deg	50+90°
Wishbone to subframe - with 200hp engine - M10	70
Wishbone to subframe - with 200hp engine - M12	115
Stabilizer rods to shock absorber strut	50
Stabilizer clamps	24
Upper nut of the shock absorber strut	46
Shock absorber bearing nut	60
Wheel nuts	85
Linkage and shift fork rod (with lever shift)	See section "Gearbox"

Rear wheel suspension

Limousine body
Anti-roll bar clamps	23
Frame cross member screws	120
Front trailing arm to wheel bearing housing	84
Front trailing arm to frame crossmember	84
Rear trailing arm to wheel bearing housing	120
Rear trailing arm to frame crossmember	84
ABS system sensor	10
Brake caliper screws, rear	60
Stabilizer linkage system to steering linkage lever	35
Clamp screw, shock absorber to wheel bearing housing	84
Brake Caliper Plate Screws	50
Wheel hub nut	290
Push bar to console	120
Push rod console to the body	120
Push rod to wheel bearing housing	120
Shock absorber strut screws	27
Upper nut of the shock absorber strut	50
Wheel nuts	85
Exhaust pipe screws	45
Station wagon body
Wishbone screws on wheel support	120
Front trailing arm to wheel bearing housing	120
Front trailing arm to frame crossmember	120
Upper steering link to wheel bearing housing	120
Upper steering link to frame crossmember	84
Rear steering linkage arm to wheel bearing housing	84
Rear steering linkage arm to frame crossmember	84
ABS system sensor	10
Anti-roll bar clamps	25
Stabilizer linkage system to steering trapezoid lever	35
Exhaust pipe screws	45
Wheel hub screws	65
Wheel hub nut	290
Fastening the push rods	120
Push rod console to the body	120
Shock absorber mount, top	84
Shock absorber mount, bottom	120
Wheel nuts	85

Steering

Tie rod end to steering gear lever	37
Union nuts for liquid pipelines	31
Steering rack pressure plate	24
Steering rack mounting screws	24
Hydraulic steering screws	25
Pressure line of the steering hydraulic pump (Zetec)	65
Pressure line of the power steering pump (V6)	65
Tie rod lock nut	41
Steering wheel nut	50
Steering shaft clutch clamp screw	19
Subframe screws	130
Steering gear to auxiliary frame	130
Front suspension parts	See section "Front suspension"
Engine mount parts	See section "Engine"
Wheel nuts	85

Brake system

Brake caliper to axle, rear	60
Brake caliper to steering knuckle, front	120
Front Brake Caliper Screws	28
Brake caliper screws, rear	41
Brake Caliper Holder and Front Wall	90
Brake booster to the front wall	40
Master brake cylinder to brake hydraulic drive	23
Wheel hub nuts	85

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