Gearbox Specifications

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Gearbox with synchronizers in all gears for forward movement.

The input shaft is made as a single block of gears (except 5th gear), the secondary shaft is completely collapsible.

Thanks to the installation of two special diaphragm spring washers, one of which abuts against the outer ring of the differential bearing, it is not necessary to adjust the preload of the differential bearings.

The gearbox housing is filled with long life grease and does not have an oil drain hole.

Checking the oil level every 20,000 km of the car. The oil level should be at the level of the oil filler hole, or lower by no more than 10 mm.

Oil used
SAE 80 FORD specification SQ-M2C-9008A (EP 80)
crankcase capacity
2.8 in.3 for a 4-speed gearbox and 3.1 in. 3 for a 5-speed
Lubrication of mating surfaces of gears and conical surfaces of synchronizers
molybdenum disulfide FORD SMIC-4504-A
Mounting parts 5th gear
grease FORD ESEA-MIC-1914-A
Shift rod seal
sealing paste FORD S-M4G-4645-AA (AB)

The shafts are fastened in the gearbox housing with spring retaining rings.

The thickness of the retaining rings on the secondary shaft:
- synchronizer 1 and 2 gears
1.52; 1.55; 1.58; 1.61; 1.64 mm
- 5th gear synchronizer
1.48; 1.53; 1.58mm
– ball bearings
1.89; 1.97; 2.04 mm
The thickness of the retaining rings on the input shaft:
– ball bearings
1.89; 1.97; 2.04 mm
- 5th gear drive gear
1.65; 1.70; 1.75mm
Speedometer Drive:
- gear transmission
20 teeth for 145SR13 tires and 19 teeth for other tires
- worm-gear
21 teeth

Gear ratios of a four-speed gearbox



Engines: 1.1; 1.3, 1.4 and 1.6 dm3:
- 1 gear
3,583
– 2 gear
2,041
- 3rd gear
1,351
- 4th gear
0,950
- reverse
3,62
- gear ratio of the main gear:
engine 1.1 dm3
4,064
engines 1.3 and 1.4 dm3
3.844 or 4.064

Engines: 1.6 and 1.8 dm3:

- 1 gear
3,15
– 2 gear
1,91
- 3rd gear
1,28
- 4th gear
0,95
- reverse
3,62
- gear ratio of the main gear:
engine: 1.6 dm3 and XR3
4.064 or 3.844
engine: 1.8 dm3
3,584
Engine OHV 1.1 in.3:
- 1 gear
3,58
– 2 gear
2,04
- 3rd gear
1,30
- 4th gear
0,88
- reverse
3,77
- gear ratio of the main gear
3,58



Gear ratios of the five-speed gearbox



Engines: 1.1; 1.3 and 1.4 dm3:
- 1 gear
3,583
– 2 gear
2,041
- 3rd gear
1,351
- 4th gear
0,950
– 5th gear
0,760
- reverse
3,62
Engines: 1.6 and 1.8 dm3:
- 1 gear
3,15
– 2 gear
1,91
- 3rd gear
1,28
- 4th gear
0,95
– 5th gear
0,760
- reverse
3,62

Tightening torques



Crankcase connection bolts
21 - 27 Nm
Cover bolts
12 - 14.5 Nm
Bolts of fastening of a cover of the fifth transfer
12 – 14 Nm
Bolts of fastening of a conducted gear wheel of the main transfer to a differential box
98 - 128 Nm
Flange mounting on the selector axis
17 – 20 Nm
Oil filler plug
23 – 30 Nm
Bolts of fastening of a transmission to the engine
35 – 45 Nm
Bolts of fastening of a transmission to an arm
80 – 100 Nm
Bolt of fastening of the stabilizer to a transmission
50 – 60 Nm
Stem lock nut
20 – 35 Nm
Bolt of an axis of a rod of 5th transfer
12 – 15 Nm
5th gear selector plate to crankcase
28 – 35 Nm
Fastening the gear lever to the floor of the body
6 – 8 Nm
Reversing light switch
16 – 20 Nm
shift lever cover
2 Nm
Gear Lever Mount
18 - 23 Nm
Stem lock mount
12 – 15 Nm
starter mount
35 – 45 Nm

Attaching the ball joint to the steering knuckle

75 – 85 Nm








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