Removal and installation of system of release of the fulfilled gases

Withdrawal

1. Raise the car.



2. In cars with an engine displacement of 1.1 dm³, remove the heated air supply pipe, unscrew the bolts securing the air heating intake (indicated by arrows).



3. Unscrew 2 bolts securing the exhaust pipe (indicated by arrows).



4. In vehicles with an engine displacement of 1.3, 1.4 and 1.6 dm³, remove the connector for the labda probe and unscrew the three bolts securing the exhaust pipe.


5. Unhook the rubber holders from the body and remove the mufflers.

Installation

Be sure to install new bolts and gasket. Lubricate all bolts and nuts with heat resistant paste such as Liqui Moly LM-508-ASC before installation.

1. On vehicles with an engine displacement of 1.3, 1.4 and 1.6 dm³, connect the exhaust pipe to the front muffler without completely tightening the bolts.



2. To connect the front and rear mufflers, make marks at a distance of 50 mm from the ends of the pipes to be connected.



3. Insert the ends of the pipes into the connector up to the marks. Set the mutual position of the mufflers and tighten the bolts without completely tightening them.

4. Install the exhaust system on the rubber holders.


5. Screw downpipe to manifold using new bolts and gasket.

6. Align the exhaust system and finally tighten the bolts to 40 Nm. The distance from the exhaust system to the car body must be the same (not less than 25 mm).

7. Connect lambda probe.

8. On vehicles with an engine displacement of 1.1 dm³, screw on the air heating intake and install the pipe.

9. On Orion vehicles, install the exhaust outlet and secure with one bolt.

10. Lower the car.