Engine installation (Escort 4)

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1. Place the engine with gearbox under the engine compartment of the car, hook it with the lifting mechanism and, being careful, lift it to a position where it will be possible to install the bolt of fastening of the left front support. Place the cushion and support cup under the bracket and tighten the nut.

2. Screw the anti-roll bar supports to the body.

3. Install the front and rear gearbox mount mounting bolts and tighten them to the specified torque.

4. Install a new retaining ring on the left drive shaft and insert the shaft into the gearbox until the shaft is firmly secured.

5. Install and secure the left lower front suspension arm.

6. Install a new retaining ring on the right drive shaft and insert the shaft into the gearbox until the shaft is firmly secured.

7. Install and secure the right lower front suspension arm.

8. Install the stabilizer on the gearbox.

9. Using a 3.5 mm pin, secure the gearshift lever by inserting it into the hole at the bottom of the gearshift mechanism box. Install, adjust if necessary, and tighten the gearshift rod with the clamping bolt. To set the same clearances, set the gearshift lever shaft to the fourth gear position and rotate it clockwise until it stops. In this position, tighten the clamping bolt and remove the pin.

10. Install the shift rod return spring.

11. Connect the wires to the starter and the ground wire to the engine.

12. Install the exhaust system, bolt the exhaust pipe to the manifold and install the heated air intake.

13. Connect the clutch release cable to the lever on the gearbox.



14. Install the hose connecting the intake manifold to the brake booster.

15. Connect the previously marked wires to the generator, radiator fan, coolant temperature sensor, reverse light switch and idle speed solenoid valve.

16. Insert the speedometer drive cable into the gearbox and tighten it with the union nut.

17. Install the throttle cable and coolant supply hose to the carburetor's automatic air damper control mechanism on the carburetor.

18. Connect the engine cooling system hoses.

19. Fill the engine and gearbox with oil.

20. Fill the engine cooling system with coolant.

21. Connect the wires to the battery.

22. Install the hood and connect the windshield washer pipes.

23. Install the air filter and connect the pipes.

24. Start the engine, check and, if necessary, adjust the angle of the closed state of the breaker contacts, ignition timing, engine idle speed and CO content.

(For more information, please visit the website: FordBook.ru)






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