Engine code:
zetec engines:
- engine 1.6 dm³ - L1 E;
- engine I.8 dm³ - RDA, RQB.
zetec-E engines:
- engine 1.6 dm³ - L1Н, L1K;
- 1.8 dm³ engine - RKC
Working volume:
- engine 1.6 dm³ - 1597 cm³;
- engine 1.8 dm³ - 1796 cm³.
Cylinder diameter:
- engine 1.6 dm³ - 76.0 mm;
- engine 1.8 dm³ - 80.6 mm.
Piston stroke (all models) - 88.0 mm
Compression ratio:
zetec engines:
- 1.6 dm³ engine - 10.3:1;
- engine I.8 dm³ - 10.0:1
zetec-E engines:
- 1.6 dm³ engine - 10.3:1;
- 1.8 dm³ engine - 9.8:1.
The firing order of the cylinders is 1-3-4-2 (cylinder No.1 on the drive side).
The direction of rotation of the crankshaft is clockwise (when viewed from the right side of the car)
Cylinder head:
Hydraulic tappet hole inner diameter: 28.395-28.425mm
Camshafts:
Camshaft bearing journal diameter - 25.960-25.980 mm
Clearance in camshaft bearings - 0.020 - 0.070 mm
Camshaft clearance: 0.080-0.220 mm.
Lubrication:
Oil pressure at idle speed is 1.30-2.50 bar.
Tightening moments
| Cylinder head mounting bolts: | |
| — Stage 1 | 2 Nm |
| — Stage 2 | 7 Nm |
| Camshaft timing belt pulley | 68 Nm |
| Camshaft bearing cover mounting bolts: | |
| — Stage 1 | 10 Nm |
| — Stage 2 | 19 Nm |
| Cylinder head mounting bolts: | |
| — Stage 1 | 25 Nm |
| — Stage 2 | 45 Nm |
| — Stage 3 | turn to an angle of 105° |
| Timing Belt Cover Fastening Bolts | |
| - Top cover to middle | 4 Nm; |
| — Cover to the cylinder block | 7 Nm |
| — Cylinder block struts | 10 Nm |
| Timing Belt Tensioner Bolt | 38 Nm |
| Timing Belt Tensioner Shield | 10 Nm |
| Timing Belt Tensioner Spring Pin | 10 Nm |
| Timing Belt Guide Pulley Bolts | 38 Nm |
| Water Pump Pulley Bolts | 10 Nm |
| Auxiliary intermediate gear of the drive belt | 48 Nm |
| Generator mounting bolts to the cylinder block | 47 Nm |
| Cylinder head support plates: | |
| Tough screws securing the front plate to the A/C compressor/power steering pump mount and cylinder head | 47 Nm. |
| Rear plate to generator mounting bracket and cylinder head mounting bolts | 47 Nm. |
| Front eye screw for lifting the engine | 16 Nm |
| Exhaust manifold heat shield bolts: | |
| — Shield / cylinder block | 7 Nm |
| — Oil level dipstick shield/tube | 10 Nm |
| — Shield / coolant pipe | 23 Nm |
| Crankshaft pulley bolt | 115 Nm |
| Oil pump to cylinder block | 10 Nm |
| Ventilation hose mounting screws | 10 Nm |
| Oil receiver tube | 19 Nm |
| Oil filter adapter | 22 Nm |
| Oil pressure sensor | 27 Nm |
| Oil pan mounting bolts | 21 Nm |
| Water pump mounting bolts | 10 Nm |
| Flywheel/Drive Plate Mounting Bolts | 110 Nm |
| Left crankshaft oil seal mounting bolts | 22 Nm |
| Engine/gearbox installations: | |
| Right block installation to the cylinder block | 90 Nm |
| Right installation lock | 70 Nm |
| Right block to the body | 85 Nm |
| Left rear installation to gearbox | 50 Nm |
| Left rear installation | 68 Nm |
| Left front installation | 68 Nm |
| Left front retainer | 49 Nm |
[The original source of this article can be found at: FordBook.ru]