Engine installation

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1. Apply a light coat of grease to the transmission input shaft splines and release bearing guide bush.



2. Install gasket on guide pins (indicated by arrows) and secure it with grease.

3. Being careful, lower the engine into the engine compartment, bring it to the gearbox and insert the gearbox input shaft into the engine. If the input shaft does not enter the engine, it is necessary to turn the crankshaft until the splines of the shaft and the clutch disc are aligned.

4. Screw the upper bolts of the gearbox to the engine.

5. Tighten the engine mount bolts.

6. Remove the jack from under the gearbox and raise the vehicle.

7. Screw the lower bolts of the gearbox to the engine.

8. Install the clutch cover.

9. Install the exhaust pipe.

10. Lower the car.

11. Install starter.

12. Connect the ground wire connecting the body to the engine.

13. On an engine with a fuel injection system, connect the previously marked wires to the starting valve, warm-up controller, temperature-time sensor, additional air damper and ground to the throttle valve.

14. Connect the previously marked wires to the alternator, radiator fan, starter, coolant temperature sensor, oil pressure sensor, radiator fan on temperature sensor, reversing light switch and idle solenoid valve.


15. Install the crankshaft pulley.

16. Install the toothed belt guard.

17. Install generator.

18. Install the hose connecting the intake manifold to the vacuum brake booster.

19. Install the crankcase breather hose from the cylinder head and intake manifold.

20. On an engine with a fuel injection system, install an air hose connecting the fuel dispenser and the throttle valve fitting.

21. Install the fuel line to the fuel pump.

22. On an engine with a fuel injection system, install the fuel pipes to the warm-up regulator, starting valve and fuel dispenser.

23. Install the carburetor throttle cable with spring clip and bracket.

24. Install the coolant supply hose to the carburetor automatic choke control and distributor.

25. On an engine with a fuel injection system, install the hoses from the water pump and from the distributor tee to the oil cooler.

26. Install thermostat.

27. Install the upper radiator hose, drain pipe and heater hose to the thermostat housing.

28. Pour coolant into the engine.

29. On an engine with a fuel injection system, install an air hose connecting the fuel dispenser and the throttle valve fitting.

30. Install the air filter and hot air intake.

31. Install the hood and connect the windshield washer pipes.

32. Connect ground wire to battery.

33. Check engine oil level.

34. Start the engine and check the tightness of the hose installation.

35. Check initial ignition timing.

36. Check engine idle parameters.

37. Check coolant level.







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