Car engine overhaul Ford Taurus 1 and 2
Four-cylinder engine specifications
General information Cylinder compression pressure 6 atm (101 psi) minimum Oil pressure (hot at 2000 rpm) 3.47-4.76 atm (55-70 psi) Cylinder head and valves Maximum...
General information Cylinder compression pressure 6 atm (101 psi) minimum Oil pressure (hot at 2000 rpm) 3.47-4.76 atm (55-70 psi) Cylinder head and valves Maximum...
3.0LV6 Engine Specifications
General information Compression pressure in cylinders 6.9 atm (101 psi) minimum Oil pressure (hot at 2000 rpm) 2.72-4.08 atm (40-60 psi) Cylinder head and valves Maximum...
General information Compression pressure in cylinders 6.9 atm (101 psi) minimum Oil pressure (hot at 2000 rpm) 2.72-4.08 atm (40-60 psi) Cylinder head and valves Maximum...
3.8LV6 Engine Specifications
General information Compression pressure in cylinders 6.87 atm (101 psi) Oil pressure (hot at 2500 rpm) 2.72-4.08 atm (40-60 psi) Cylinder head and valves Maximum...
General information Compression pressure in cylinders 6.87 atm (101 psi) Oil pressure (hot at 2500 rpm) 2.72-4.08 atm (40-60 psi) Cylinder head and valves Maximum...
General information
This section of Chapter 2 includes information regarding the overhaul of the cylinder head(s) of the internal parts of the engine. The following sections are written...
This section of Chapter 2 includes information regarding the overhaul of the cylinder head(s) of the internal parts of the engine. The following sections are written...
Checking cylinder compression
Note: During the inspection, the engine must be at normal operating temperature, oil level and battery fully charged. 1. Before removing the spark plugs, clean the area...
Note: During the inspection, the engine must be at normal operating temperature, oil level and battery fully charged. 1. Before removing the spark plugs, clean the area...
General information about major repairs
Determining the proper timing for a complete engine overhaul is not easy, as there are a number of factors to consider. High mileage does not necessarily require major...
Determining the proper timing for a complete engine overhaul is not easy, as there are a number of factors to consider. High mileage does not necessarily require major...
Engine — removal and installation
Warning: Do not place any part of your body under the engine when it is on a lift or other supporting device. Removal 1. On vehicles equipped with air conditioning,...
Warning: Do not place any part of your body under the engine when it is on a lift or other supporting device. Removal 1. On vehicles equipped with air conditioning,...
Engine overhaul — disassembly sequence
1. The engine is much easier to disassemble and work with if it is mounted on a portable stand. Note: When removing external components from the engine, pay special...
1. The engine is much easier to disassemble and work with if it is mounted on a portable stand. Note: When removing external components from the engine, pay special...
Disassembling the cylinder head
1. Disassembling the cylinder head involves removing the intake and exhaust valves and related components. Unscrew the valve lever fasteners, hinge pins and the levers...
1. Disassembling the cylinder head involves removing the intake and exhaust valves and related components. Unscrew the valve lever fasteners, hinge pins and the levers...
Cylinder heads — cleaning and inspection
1. A thorough cleaning of the cylinder head(s) and the remaining valve components, together with a detailed inspection, will help you determine the amount of valve...
1. A thorough cleaning of the cylinder head(s) and the remaining valve components, together with a detailed inspection, will help you determine the amount of valve...
Cylinder head overhaul
1. Install new seals on each guide. Using a hammer, socket, or seal installation tool, carefully and completely seat each seal on the guide (see illustration). Do not...
1. Install new seals on each guide. Using a hammer, socket, or seal installation tool, carefully and completely seat each seal on the guide (see illustration). Do not...
Removal and installation the flywheel or drive plate
Removal 1. Remove the engine ( section 5 ). Remove the clutch and clutch pressure plate. 2 Apply paint marks to the crankshaft and flywheel or drive plate (see figure)....
Removal 1. Remove the engine ( section 5 ). Remove the clutch and clutch pressure plate. 2 Apply paint marks to the crankshaft and flywheel or drive plate (see figure)....
Replacing crankshaft seals
Front oil seal for a four-cylinder engine Note: This procedure is performed with the engine removed. For replacing the front seals on V6 engines, see chapter 2B . 1....
Front oil seal for a four-cylinder engine Note: This procedure is performed with the engine removed. For replacing the front seals on V6 engines, see chapter 2B . 1....
Front cover, camshaft drive chain and sprockets
Removal 1. To carry out these works the engine must be removed ( section 4 ). 2. Remove the oil pan ( see chapter 2A ). 3. Remove the crankshaft pulley ( see section 13...
Removal 1. To carry out these works the engine must be removed ( section 4 ). 2. Remove the oil pan ( see chapter 2A ). 3. Remove the crankshaft pulley ( see section 13...
Camshaft, balance shaft and bearings
1. The degree of camshaft wear can be determined by checking the cam lift with the engine still in place ( chapter 2A ). If the camshaft lobe lift is less than the...
1. The degree of camshaft wear can be determined by checking the cam lift with the engine still in place ( chapter 2A ). If the camshaft lobe lift is less than the...
Removal pistons and connecting rods
Note: Before removing the piston + connecting rod combination, disconnect the cylinder head(s), oil pan and pump as recommended in the relevant sections of Chapter 2 of...
Note: Before removing the piston + connecting rod combination, disconnect the cylinder head(s), oil pan and pump as recommended in the relevant sections of Chapter 2 of...
Removal the crankshaft
Note: The crankshaft can only be removed with the engine removed from the vehicle. It is assumed that the flywheel or vibration damper/crankshaft pulley hub plate,...
Note: The crankshaft can only be removed with the engine removed from the vehicle. It is assumed that the flywheel or vibration damper/crankshaft pulley hub plate,...
Cleaning the engine block
Note: Plugs (also known as soft plugs and freeze plugs) can be very difficult or even impossible to remove once installed in the block's cooling passages. 1. Drill a...
Note: Plugs (also known as soft plugs and freeze plugs) can be very difficult or even impossible to remove once installed in the block's cooling passages. 1. Drill a...
Checking the engine block
1. Before starting to check the block, it should be cleaned as stated in section 16 . At least double check that the tabs at the top of each cylinder are removed. 2....
1. Before starting to check the block, it should be cleaned as stated in section 16 . At least double check that the tabs at the top of each cylinder are removed. 2....
Cylinder honing
1. Before assembling the engine, the cylinders should be honed to ensure a tight fit of the piston rings and to ensure the tightness of the combustion chamber. 2. Before...
1. Before assembling the engine, the cylinders should be honed to ensure a tight fit of the piston rings and to ensure the tightness of the combustion chamber. 2. Before...
Checking pistons and connecting rods
1. Before checking, it is necessary to clean the piston-connecting rod assembly and remove the rings from the pistons. Note: When overhauling the engine, always install...
1. Before checking, it is necessary to clean the piston-connecting rod assembly and remove the rings from the pistons. Note: When overhauling the engine, always install...
Checking the crankshaft
1. Clean the crankshaft with solvent and dry with compressed air. Treat the oil holes with a stiff brush and wash with solvent. Check the main bearing and connecting...
1. Clean the crankshaft with solvent and dry with compressed air. Treat the oil holes with a stiff brush and wash with solvent. Check the main bearing and connecting...
Checking the main and connecting rod bearings
1. Carefully inspect the old bearings, as their condition will tell a lot about the condition of the entire engine (see figure). 21.1. Diagnostics of bearing failure. 1...
1. Carefully inspect the old bearings, as their condition will tell a lot about the condition of the entire engine (see figure). 21.1. Diagnostics of bearing failure. 1...
Engine assembly sequence
Reassemble the engine in the following sequence: new camshaft bearings (and on 3.8LV6 engines also balance shaft bearings); piston rings; crankshaft and main bearings;...
Reassemble the engine in the following sequence: new camshaft bearings (and on 3.8LV6 engines also balance shaft bearings); piston rings; crankshaft and main bearings;...
Installing piston rings
1. Before installing new piston rings, the piston ring end gap should be checked. It is assumed that the ring end gap has already been checked and set correctly (...
1. Before installing new piston rings, the piston ring end gap should be checked. It is assumed that the ring end gap has already been checked and set correctly (...
Installing the crankshaft and checking the oil clearance of the main bearings
1. Installing the crankshaft is the first step in assembling the engine. Beforehand, it is necessary to thoroughly clean, check, repair or restore the entire engine...
1. Installing the crankshaft is the first step in assembling the engine. Beforehand, it is necessary to thoroughly clean, check, repair or restore the entire engine...
Installing pistons and connecting rods, checking the oil clearance in the connecting rod bearing
1. Before installing the pistons and connecting rods, check that the cylinder walls are perfectly clean, the cylinder holes at the top must be chamfered, and the...
1. Before installing the pistons and connecting rods, check that the cylinder walls are perfectly clean, the cylinder holes at the top must be chamfered, and the...
Starting and running in the engine after major repairs
1. After installing the engine in the vehicle, check the oil and coolant levels again. 2. After removing the spark plugs and turning off the ignition system ( see...
1. After installing the engine in the vehicle, check the oil and coolant levels again. 2. After removing the spark plugs and turning off the ignition system ( see...
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Taurus 1 and 2
- General information
- Characteristics
- Maintenance
- Troubleshooting
- Engine
- Four-cylinder engine
- Six-cylinder engine
- Overhaul
- Cooling system
- Fuel/exhaust systems
- Engine electrics
- Emission control
- Transmission
- Mechanical gearbox
- Automatic gearbox
- Clutch and drives
- Chassis
- Brake system
- Car suspension
- Steering
- Body
- Repair and maintenance
- Electrical equipment