Crank mechanism — specifications (Escort 4)

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Crankshaft



The steel crankshaft is supported by three bearings.

Axial play
0.09 – 0.30 mm
Main journal diameters:
– nominal size
56,990 – 57,000 mm
- nominal size (with yellow mark)
56,980 – 56,990 mm
– repair size -0.254
56.726 – 56.746 mm
– repair size -0.508
56.472 – 56.492 mm
– repair size -0.762
56.218 – 56.238 mm
Main bearing clearance*
0.009 – 0.046 mm
Thickness of thrust half rings:
– nominal size
2,800 – 2,850 mm
- repair size
2,990 – 3,040 mm
Crankshaft axial play
0.079 – 0.279 mm
Connecting rod journal diameters:
– nominal size
42,990 – 43,010 mm
– repair size -0.254
42,740 – 42,760 mm
– repair size -0.508
42.490 – 42.510 mm
– repair size -0.762
42.240 – 42.260 mm

* Measurements should be taken using Plastigage measuring rods.

Connecting rods



The connecting rods are forged from steel and have an I-beam cross-section.

Connecting rod head bore diameter
20.589 – 20.609 mm
Connecting rod base bore diameter
46.685 – 46.705 mm
Inner diameters of connecting rod bearing holes, mm:
– nominal size
43,016 – 43,050
– repair size -0.254
42,766 – 42,800
– repair size -0.508
42,516 – 42,550
– repair size -0.762
42,266 – 42,300
– repair size -1.016
42,016 – 42,050

Connecting rod bearing clearance*

0.006 – 0.060 mm
Permissible non-perpendicularity of the hole axis relative to the connecting rod axis:
- head hole
0.10 mm
- base hole
0.15 mm

* Measurements should be taken using Plastigage measuring rods.



Pistons



Installation method: The arrow on the bottom of the piston should point towards the front of the engine (towards the timing drive).

Piston diameter, mm:
– nominal size 1
73,910 – 73,920
– nominal size 2
73,920 – 73,930
– nominal size 3
73,930 – 73,940
– nominal size 4
73,940 – 73,950
- increased by 0.5 mm
74,460 – 74,485
- increased by 1.0 mm
74,960 – 74,985
Piston clearance in cylinder
0.015 – 0.050 mm

Piston rings



Each piston has three rings: two sealing rings and one oil scraper ring.

Clearance of the sealing ring lock (installed in the cylinder)
0.25 – 0.45 mm
Oil scraper ring lock clearance
0.20 – 0.40 mm

Piston pins



Length
63.0 – 63.8 mm
Diameter, mm:
- marked in white
20,622 – 20,625
- marked in red
20,625 – 20,628
- marked in blue
20,628 – 20,631
- marked in yellow
20,631 – 20,634
Piston hub clearance
0.013 – 0.045 mm






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