Contents: Removal ↳ Installation ↳
Removal
1. Remove the left side of the lower instrument panel.
2. Press back the clutch pedal and secure it in this position so that the adjusting pawl separates from the toothed sector (see figure).
5.2. Three-dimensional image of the clutch pedal of the self-adjusting mechanism and its components.
1. Clamp.
2. Pin.
3. Dog.
4. Pawl power spring.
5. Locking clamp.
6. Nut.
7. Screw.
8. Insulator.
9. Screen.
10. Rod.
11. Clutch cable.
12. Pivot bolt.
13. Toothed sector.
14. Gear sector spring.
15. Rotary insulators.
16. Spring washer.
17. Clutch pedal.
18. Rotary sleeve.
19. Overlay.
20. Switch.
21. Clutch pedal retaining bracket.
22. Intermediate nut.
23. Clutch support plate.
3. In addition to the clutch cable, remove the air cleaner assembly. Pull the cable out of the clutch release shaft lever with pliers. When doing this, clamp the end of the cable, not the cable itself (see figure).
4. Route the cable and housing through the transmission insulator.
5. Loosen the front screw of the clutch pedal screen, unscrew the rear screw, rotate and remove the screen up out of the work area. Tighten the front screw to hold it in this position (see Figure 5.2).
6. After disconnecting the pawl from the toothed sector, turn the sector forward and unhook the cable.
The sector is held by a spring - do not let it "jump" back.
7. Remove the cable from the clutch pedal assembly and push it through the firewall into the engine compartment.
Installation
8. Pass the cable through the firewall from the engine compartment side (see figure).
5.8. Clutch cable parts.
1. Clutch pedal unit.
2. Clutch cable.
3. Insulator.
4. Assembly.
5. View X.
6. Gearbox fins.
7. Color code - reddish brown
8. Clutch cable assembly.
9. View Z.
10. Brake booster.
11. View Y.
12. Instrument panel.
13. Gearbox.
9. Approaching from under the panel, guide the cable through the insulator onto the pedal lock bracket (see Figure 5.2). Raise the clutch pedal, release the pawl, and rotate the toothed sector forward. Attach the end of the cable to the toothed sector.
10. Put the screen back in place, tighten both screws.
11. Route the cable through the insulator in the gearbox housing.
12. Have an assistant push the clutch pedal back and hold it in this position. Connect the cable to the clutch release lever.
13. Press the pedal several times to adjust the cable.
14. Install the lower part of the instrument panel.
15. Install the air cleaner.