Door glass — removal, installation and adjustment

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Withdrawal


1. Remove the door trim panel and moisture barrier (see section 15).

2. Remove the door seals around the door glass.

3. On the front doors, lower the windows to gain access to the two rivets securing the glass to the bracket - retainer (see picture).


20.3. Typical details of the window pane of the front door.
1. Additional holes for removable rivets.
2. View A.
3. C-channel regulator.
4. External glass retainer (2 pieces).
5. Intermediate element (2 pieces).
6. Door glass.
7. Rivet.


4. Insert a piece of wood between the outer door panel and glass bracket, use a hammer and punch to remove the center pins of the bracket-to-glass rivets. Drill out the rivets with a 12.7mm bit (1/2 inch).

5. On the front doors, loosen the door glass stabilizer fixing nuts. Tapping on the glass, slide it forward and then remove it from the outside through the window opening.

6. On the rear doors, first unscrew the screw and remove the glass stabilizer bracket. Lift the glass up through the door glass trim and remove it from the door.

Installation


7. First make sure that all locking and intermediate elements are installed on the glass.


8. Lower the glass to its normal position on the door.

9. Install in brackets and secure with rivets. Can use screws with a length of 6.4 mm (1/4 inch), to attach the glass to the bracket. Tighten the nuts to the required tightening torque.

10. Install the door seal.

Adjustment


11. Lower the glass about 50-70mm (2-3 inches) from the highest position.

Front door


12. Loosen the adjusting nuts, with the door open, grasp both sides of the glass with both hands and slide it back into the glass groove on the B-pillar as far as you can.


20.12. Adjusting elements of glass of a forward door.
1. Slide the glass back into the groove on the B-pillar.
2. Approx 75mm (3 inches).
3. Nut.
4. Compensator bracket.


13. Tighten the nut and washer A (in figure 20.12), push down the compensator bracket, then tighten nut B.

14. Install the door glass stabilizer so that it lightly touches the glass, then tighten nut C to the specified torque.

15. Move the glass several times. to make sure it fits snugly, adjust if necessary.

Backdoor


16. Loosen the adjusting bolts to fit the glass tightly into the window opening, push them forward to the B-pillar. Tighten the number 1 nut, then 2, 3 and 4 (see picture).



20.16. Adjusting elements of glass of a back door.
I. Adjustment inward - outward.
II. Adjustment forward - back.


17. After loosening the appropriate adjusting bolt, the glass can be moved out and in, forward and backward.







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